Tag: Natural Gas Vehicles

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The Business Case for Natural Gas Vehicles in Utility Fleets

As utility fleets continue to search for cleaner-burning vehicles that operate more efficiently and use lower-cost fuel, the business case for natural gas vehicles (NGVs) is becoming clearer thanks to advancements in vehicle technologies and evolving infrastructure.

And yet, the recent decrease in oil prices – which is being driven, in particular, by a slowing global economy and increased supplies of shale gas in the U.S. – has left some people wondering about the future of NGVs. Do they still offer an economically viable solution for utility fleets? How will the decrease in oil prices impact initiatives to switch to clean-energy vehicles?

“Despite the current low cost of oil, natural gas still enjoys substantial cost savings compared to gasoline and diesel,” said Matthew Godlewski, president of NGVAmerica (www.ngvamerica.org), an organization dedicated to the development of a sustainable market for vehicles powered by natural gas or biomethane. “Utility fleets that have already begun to make the switch to natural gas and have seen its economic and other benefits firsthand are continuing to stay the course.”

Godlewski added that the United States’ abundant domestic reserves of natural gas help to create long-term price stability that allows fleet operators to avoid the price volatility of traditional petroleum fuels.

While the current lower cost of gasoline and diesel has the potential to negatively impact NGV adoption, making the switch to natural gas is about more than just economics.

According to Ron Gulmi, managing director of Emerald Alternative Energy Solutions (www.eaesi.com) and a former fleet manager at Long Island Lighting Co. and KeySpan Energy Delivery, utilities should integrate NGVs into their fleets for many reasons, including setting the right example for customers, complying with energy mandates and meeting their own sustainability goals.

“You don’t drink Coke in a Pepsi factory,” Gulmi said. “Utilities need to walk the talk. If they want customers to convert, they should do it themselves.”

Natural Gas Benefits
In addition to cost savings, natural gas delivers a host of other benefits, both for users and the environment. For starters, it burns cleaner than gasoline and diesel, and it produces fewer emissions. It’s no wonder, then, that the topic of natural gas often comes up as companies – spurred on by government tax incentives – look for ways to build cleaner-running fleets.

“Utilities should consider using NGVs regardless of oil prices because they should be buying what they are selling, CNG is still cheaper than gas or diesel in most areas of the country, and natural gas burns cleaner and is better for the environment,” said Chad Schlaepfer, business development associate for ampCNG (www.ampcng.com), which owns and operates CNG stations across the country.

Another benefit of natural gas is that it is less volatile compared to other fuel sources. And whereas the costs of gasoline and diesel ebb and flow, that’s not usually the case with alternative fuels.

Natural gas also offers safety advantages such as lighter-than-air properties and a high ignition temperature, meaning it is less likely to catch fire if exposed to a heat source. Additionally, it doesn’t leak into groundwater and is a colorless, odorless, nontoxic substance.

“While performance and economics will always be the leading factors in converting fleets, many utilities have larger sustainability goals, and the significant environmental benefits offered by NGVs are instrumental in achieving those objectives,” Godlewski said. “The abundant long-term domestic supply of American natural gas is also an advantage that utilities often consider.”

The main factor driving the switch from diesel to natural gas is fuel-cost savings, which can be dollars per gallon. This savings is demonstrated mostly in vehicles with high-fuel consumption, or trucks that run 80,000 miles or more per year.

Ideal Natural Gas Candidates
According to Gulmi, ideal candidates for natural gas are higher-use, higher-mileage vehicles or vehicles that have a PTO engaged with the engine idling while burning fuel to operate it.

Godlewski agreed. “Natural gas vehicle projects for high fuel-use applications will always enjoy the greatest economic returns,” he said. “The low cost of natural gas compared to gasoline and diesel means greater savings are realized through greater fuel use.”

Refuse, public transportation, Class 8 and heavy-duty vehicles also often benefit from the use of natural gas. But as advancements are made in NGV technology, fleet managers should see NGVs as a more feasible financial solution even for lower-mileage fleet vehicles.

Given the increased fuel-cost savings, environmental advantages and available tax credits, it’s no wonder natural gas continues to interest utility fleet managers as a viable alternative to gas and diesel. And with the safety advantages it offers, the use of this fuel source to power utility fleet vehicles will likely only continue to grow in the future.

About the Author: Cheryl Knight has written for the fleet industry for more than 20 years. Her work has appeared in Automotive Fleet, Fleet Financials, Government Fleet and a number of other niche-market publications.

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Green News

ACT Expo Highlights
Nearly 200 alternative fuel and clean transportation industry leaders were on hand at the Alternative Clean Transportation Expo in May to present information on key advancements in alternative fuels and clean vehicles, including electric, hybrid, hydrogen, natural gas, propane autogas, clean diesel and renewable fuels technologies.

The 2014 ACT Expo, co-located with the NGV Global conference, also provided off-site technical tours of local alternative fuel vehicle and infrastructure projects; fueling, equipment, technology and vehicle displays; and a ride-and-drive with the latest light-, medium-, and heavy-duty alternative fuel and clean technology vehicles. More than 175 suppliers of alternative fuels and clean vehicle technologies sponsored the joint conferences.

A record number of propane autogas exhibitors, including propane autogas retailers and original equipment manufacturers, presented their latest solutions at ACT Expo. Included were Alliance AutoGas, CleanFUEL USA, Freightliner Custom Chassis Corp., Icom, Isuzu, New Eagle, Power Solutions International, Powertrain Integration and ROUSH CleanTech.

At the Propane Education & Research Council display, a ROUSH CleanTech E-450 transit shuttle bus and the newly released MT45 strip chassis from Freightliner Custom Chassis Corp. were on display. PERC also showcased new flat-tank fuel storage technology from Propane Performance Industries, an Exmark Lazer Z S-Series propane-powered lawn mower with a Kohler EFI power-plant engine, and a Superior Energy Systems autogas dispenser.

The newest additions to Peterbilt’s lineup of natural gas-powered commercial vehicles, including the vocational Model 567, were on display during the ACT Expo. The 567 is equipped with a Cummins Westport ISX12 G CNG engine and Quantum Fuel Systems Technologies Worldwide’s back-of-cab CNG fuel storage solution that uses the company’s Q-Lite tank technology and can store 123 diesel gallon equivalent (DGE) of fuel.

Mack’s natural gas-powered Pinnacle models at ACT Expo included axle-back models with both LNG and CNG power supplied by a Cummins Westport ISX12 G engine. Mack Trucks, which also offers natural gas-powered TerraPro models, recently introduced an LR series refuse vehicle and plans to announce a natural gas-powered version of the Mack Granite.

Volvo Trucks showcased a CNG-powered VNL day cab and a prototype dimethyl ether-powered VNL day cab at ACT Expo. Both vehicles are part of Volvo Trucks’ “Blue Power” natural gas strategy for North America. Volvo currently offers CNG- and LNG-powered versions of its VNM day cab and VNL sleeper and day cab models powered by spark-ignited gas engines. The OEM also continues to work toward commercialization of dimethyl ether-powered trucks for the North American market, and is developing a fully integrated natural gas solution, a compression ignition engine that utilizes LNG.

Freightliner Trucks now offers factory-installed LNG fuel tanks for the Cascadia 113 day cab with a Cummins Westport ISX12 G engine and a 155 DGE CNG tank. The company also showcased a Freightliner 114SD CNG roll-off concept truck equipped with the Cummins Westport ISX12 G, and a Freightliner Custom Chassis Corp. S2G liquid propane-fueled chassis with a stake body and crane. Visit www.actexpo.com.

NAFA Pioneers Fleet Sustainability Program
The NAFA Sustainable Fleet Standard Program, developed in conjunction with CALSTART, will allow member organizations to assess how to enhance practices to decrease fuel dependence and emissions while increasing the efficiency of vehicles and reducing costs.

With the new program, notes NAFA President Claude T. Masters, CAFM, fleet services manager at Florida Power & Light Co., NAFA intends to pioneer a movement in the fleet community that emphasizes the economic and environmental benefits of sustainability. “The importance of sustainable practices becomes more evident each day,” he said. “By becoming more energy independent and efficient, our members will extend benefits to their bottom line and their customer base.” Visit www.nafa.org.

Florida Power & Light Wins EPA Award
Florida Power & Light Co. has received the U.S. Environmental Protection Agency’s Clean Air Excellence Award for 2014, which honors innovative programs that benefit communities, the environment and the economy. In particular, the EPA recognized FPL’s deployment of fuel-efficient vehicle technology, an important part of the utility’s overall efforts to provide electric service to its 4.7 million customers throughout Florida.

FPL operates one of the largest sustainably responsible fleets in the nation with approximately 1,750 biodiesel-powered vehicles and 550 electric and hybrid electric vehicles. In 2013, FPL’s clean-vehicle fleet saved 682,000 gallons of petroleum fuel and prevented more than 6,800 tons of carbon dioxide emissions. Visit www.fpl.com.

HYBRIDS

Odyne Endorsed by Allison, Taps John Deere, Introduces Export Power System
Allison Transmission has endorsed the use of its 3000 and 4000 Series transmissions with the Odyne plug-in hybrid PTO-based system. The Odyne hybrid power system interfaces with Allison Transmission’s fully automatic transmissions.

Hybrid energy is captured in the Odyne system using Remy electric propulsion motors and Johnson Controls’ lithium-ion battery technology and components. The system’s PTO interface provides a direct connection between the hybrid system and the transmission. Odyne’s hybrid system and ePTO can power most equipment for an entire day with the engine off.

Odyne Systems is also working with John Deere Electronic Solutions, previously known as Phoenix International, as a supplier of its JDES PD300 power inverter. The inverter drives the Remy electric motor in the Odyne hybrid system.

Additionally, Odyne is now incorporating export power system technology in its hybrid solution capable of providing up to 6 kilowatts or greater from the hybrid battery system to power large electrical loads, equipment and tools. The system has been tested to 18 kilowatts and is designed for applications up to 36 kilowatts.

The export power capability of the Odyne system potentially eliminates the need for vehicle-mounted or towed generators, or to continually idle the truck to operate engine-driven generators. The system provides consistent power conversion throughout the entire range of the battery charge and will operate without interruption at a work site, even if battery capacity drops, since the hybrid system has the ability to recharge the battery using the chassis engine. Visit www.odyne.com.

Kinetics Hybrid Approved for NYSERDA Voucher Program
The New York State Energy Research & Development Authority (NYSERDA) has announced that the Crosspoint Kinetics hybrid electric system qualifies for voucher funding. Fleets operating Class 3-8 vehicles in the New York City area can now get up to 80 percent of the system’s cost reimbursed as part of an ongoing initiative to reduce emissions in the region. To qualify for up to $40,000 per truck, the vehicles must be converted to electric, hybrid electric or CNG, and must spend at least 70 percent of their time operating in the five boroughs of New York City.

The Kinetics hybrid system is a bolt-on solution that has undergone testing at FTA/Altoona, CALSTART and Cummins, and in more than 6 million miles of field driving with customers.

The New York City Alternative Fuel Vehicle – Voucher Incentive Fund has earmarked $6 million for the program with NYSERDA, in partnership with the New York City Department of Transportation, the New York State Department of Transportation and CALSTART. Visit www.crosspointkinetics.com.

GREEN VEHICLES

AT&T Deploys 8,000th CNG Vehicle
AT&T recently fielded its 8,000th CNG vehicle, achieving a milestone in the company’s 10-year, $565-million commitment to add approximately 15,000 alternative fuel vehicles to its fleet by end of 2018. The 8,000th CNG vehicle, a 2014 Chevy Express van, will be used in the St. Louis metropolitan area.

In addition to CNG, AT&T has deployed hybrid electric, all electric and extended-range electric vehicles, for a total AFV fleet of more than 10,000 vehicles in 43 states, Puerto Rico and the District of Columbia. The company plans to continue to deploy a mix of technologies. Visit www.att.com.

Westport WiNG Receives CARB and EPA Certifications
Westport has received certification from the California Air Resources Board for its 2014 model year Westport WiNG Ford F-150 3.7-liter pickup truck with a dedicated CNG system. The F-150 pickup, which is also certified by the EPA, runs on CNG and is available with 17-gasoline gallon equivalent (GGE) or 23-GGE tanks.

Westport has also received certification from the EPA for its 2015 model year Ford F-250 and F-350, 6.2-liter Super Duty trucks with the Westport WiNG bi-fuel CNG system. The F-250 and F-350 trucks run on both gasoline and CNG and are available with 17-GGE or 23-GGE tanks, or a variety of combinations using the underbody tanks. Visit www.westport.com/products/automotive.

Bi-Fuel Options Set for 2015 GMC and Chevrolet Models
A bi-fuel CNG option is available on all 2015 Chevrolet Silverado and GMC Sierra 2500HD and 3500HD single-rear-wheel pickup truck models. Express and Savana vans are also available with fully dedicated CNG fuel systems, including three- or four-tank models on the cargo vans.

“Based on current average fuel prices, CNG is more than a dollar cheaper than an equivalent gallon of gasoline, giving fleets an incentive to use CNG to power their vehicles,” said Ed Peper, U.S. vice president, General Motors Fleet and Commercial. “Given the consistent cost savings and expanding infrastructure, commercial interest in CNG vehicles continues to grow.” Visit
www.gmfleet.com.

Omnitek Selected for City of Little Rock Pilot Program
Omnitek Engineering Corp. has been selected for a city of Little Rock, Ark., pilot program intended to demonstrate the economic benefits and environmental effectiveness of the company’s diesel-to-natural-gas engine conversion technology. The converted Navistar DT466E heavy-duty truck engines in the city’s municipal fleet will utilize Little Rock’s new CNG fueling station.
Visit www.omnitekcorp.com.

Quantum to Supply Heavy-Duty OEMs
Quantum Fuel Systems Technologies Worldwide has announced it will offer natural gas storage systems to the heavy-duty OEM market. In 2013, the company introduced rail-mounted storage systems for medium- and heavy-duty trucks, and in March 2014 it introduced a lightweight back-of-cab storage system. Visit www.qtww.com.

Video Series Features Clean Diesel Technology for Off-Road Engines
The Diesel Technology Forum is launching a 10-part video series highlighting the research, development, and strategies used by leaders in clean diesel technology to produce near-zero emissions in new off-road engines and equipment. The series includes interviews with technology and business executives.

“This year marks a new era for construction and other off-road diesel engines and equipment,” said Allen Schaeffer, executive director of the Diesel Technology Forum. “Manufacturers have met the challenge from the U.S. Environmental Protection Agency to virtually eliminate emissions of particulate matter and nitrogen oxides in the fourth-generation Tier 4 Final emissions standards. There is no better example of innovation and achievement in clean, fuel-efficient technology than what is now available from diesel engine and equipment makers.”

Upcoming videos will feature strategies in achieving the Tier 4 standards from Cummins, Bosch, CASE Construction Equipment, Caterpillar, Deere and Co., FPT Industrial, Isuzu, Johnson Matthey, MTU America, Volvo Powertrain and Yanmar. Visit www.dieselforum.org.

EPA Announces Funding to Clean Up Diesel Engines
The U.S. Environmental Protection Agency is making available $9 million in grant funding for clean diesel projects. The funding comes from the EPA’s Diesel Emission Reduction Program. Projects may include school and transit buses, heavy-duty trucks and other diesel engines. Visit www.epa.gov.

Worcester RTA Fields Proterra EV Buses
The Worcester Regional Transit Authority, using approximately $7 million of federal and matching state funds from MassDOT, has purchased six Proterra plug-in, all-electric buses. The new buses are expected to emit 130 fewer tons of carbon dioxide annually than models running on diesel, and the RTA estimates a decrease in operating costs of $3 million over 12 years.

The only EV bus manufacturer to have buses in revenue service anywhere in the U.S., Proterra has units running in San Antonio, Tallahassee, Fla., and Pomona, Calif., among other cities, and has announced contracts with Reno, Nev., Nashville, Tenn., and Louisville, Ky. Visit www.proterra.com.

School Districts Replacing Buses with Propane Autogas Models
Broward County Public Schools, the nation’s sixth-largest school district, has purchased 98 propane autogas-fueled buses for high-mileage routes. The county expects a six-month return on investment for the additional cost of the alternative fuel models. Each bus will displace about 40,000 gallons of diesel and emit 150,000 fewer pounds of carbon dioxide over its lifetime. The school district purchased the buses from Florida Transportation Systems, the authorized Blue Bird dealer in Florida. The Blue Bird Propane-Powered Vision models, each equipped with a ROUSH CleanTech fuel system, include a 100-gallon extended-range tank that provides a 93-usable-gallon capacity.

Almost 50 buses fueled by propane autogas will begin operation for the 2014-2015 school year in the Cleveland Metropolitan School District. Cleveland Schools, Ohio’s second-largest school district, will replace 12- to 13-year-old diesel buses with Blue Bird’s Propane-Powered Vision buses from Cardinal Bus Sales, Ohio’s Blue Bird dealer. Each bus is equipped with a ROUSH CleanTech propane autogas fuel system, including 20 outfitted with wheelchair lifts. Visit www.roushcleantech.com.

CleanFUEL USA Unveils Fully Integrated Fuel Management System
A complete fuel network management system for electronic dispensers – CleanFUEL eCONNECT – has been introduced by CleanFUEL USA. CleanFUEL eCONNECT features remote access and control capabilities from a computer, tablet or mobile device. The software has dispenser diagnostics and real-time reports. Fleet managers can also customize CleanFUEL eCONNECT to meet specific data collection needs, such as vehicle mileage, fuel consumption and driver controls. Additional CleanFUEL eCONNECT options include keypad entry, card reader, RFID and key fob, as well as integrated printing. Visit www.cleanfuelusa.com.

GREEN EVENTS

AltCar Expo
September 19-20, 2014
Santa Monica, Calif.

AltCar Expo, a free event now in its 9th year, will demonstrate the latest green technology vehicles, including electric, plug-in hybrid, hybrid electric, natural gas, propane, biodiesel, ethanol and hydrogen models.
www.altcarexpo.com

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Green Truck Summit

The Green Truck Summit, held in conjunction with The Work Truck Show 2014, provided an opportunity for more than 550 attendees to gather information about innovative clean vehicle technologies, alternative fuel trends and upcoming products. Produced by the NTEA and presented by International Truck, the 2014 Green Truck Summit was opened with a keynote address by Patrick Davis, director, Office of Vehicle Technologies, Energy Efficiency and Renewable Energy, U.S. Department of Energy.

“The choices in fuel-efficient technologies continue to expand,” Davis stated. “As of August 2013 there were 25 tractor, 13 refuse truck, 8 van, 17 transit bus and 18 vocational truck models powered by alternative fuel sources on the market. Fleets are putting more AFVs on the road than ever before and helping displace the use of petroleum. Clean Cities participants, in fact, have surpassed 5.4 billion gallons of fuel savings.”

Broken down by fuel type, Davis reported that the largest percentage, at 60.9 percent of that fuel reduction, was for natural gas engines, followed by biodiesel, ethanol, propane and electric vehicles. The high number for natural gas also reflects an expanding fueling infrastructure, which now includes 1,334 CNG, 90 LNG and 2,978 LPG stations.

“As many as 23 major fleets are now part of the National Clean Fleets Partnership,” Davis related, “and as alternative fuel engine and battery system development continues, the costs for fleets will continue to be reduced while energy density, which has doubled in five years, will continue to grow.”

DOE provides a variety of tools and assistance for fleets at www.afdc.energy.gov, including online calculators for petroleum reduction planning, evaluating return on investment for alternative fuel vehicles and infrastructure, and the AFLEET Tool for calculating petroleum use, cost of ownership, and pollution and greenhouse gas emissions. Also available are interactive maps of alternative fueling stations and truck stop electrification sites, as well as data search capabilities for researching vehicles, engines, laws and incentives.

Green Truck Leadership Award
Another highlight of the Green Truck Summit was the presentation of the Green Truck Leadership Award to U.S. Senator Debbie Stabenow of Michigan for her contributions to promoting advanced alternative fuels and technologies for work trucks. Senator Stabenow is the sponsor of the Advanced Vehicle Technology Act of 2013, which directs the Secretary of Energy to work toward substantially reducing or eliminating petroleum use by and emissions from passenger and commercial vehicles.

The Work Truck Show 2014 Green Award
The EchoDrive bolt-on hybrid electric kit from Echo Automotive was awarded The Work Truck Show 2014 Green Award, given annually to the product at The Work Truck Show that a panel of trade media and fleet manager judges determines best enhances vocational truck fuel utilization.

EchoDrive is a plug-in system that bolts directly to the vehicle and includes an advanced battery, electric motor, inverter and charger. The components work together to provide torque assistance and recover braking energy. Green Award judges cited EchoDrive for offering a complete fuel-saving package that can easily be added to or removed from existing vehicles. Echo-certified technicians can install EchoDrive in four to six hours using existing mounts.

Attendees were able to test drive a Ford E-250 cargo van equipped with EchoDrive during the Green Truck Ride-and-Drive held as part of The Work Truck Show. Echo Automotive also announced that production is expected to begin in the first quarter of 2015 on EchoDrive systems for 2010-2014 GM 2500 and 3500 vans, including Chevrolet Express and GMC Savana models. Visit www.echoautomotive.com.

2014 Green Truck Ride-and-Drive
Fleet managers at The Work Truck Show and the Green Truck Summit were able to test drive more than 20 sustainable technology vehicles during the event’s Green Truck Ride-and-Drive. The vehicles, available for test drives on city streets and on a closed-access course, included trucks, shuttle buses and vans powered by bi-fuel, CNG, electric hybrid, high-efficiency diesel, hydraulic hybrid, plug-in electric and propane autogas systems.

Suppliers and vehicles participating in the 2014 Green Truck Ride-and-Drive included:
• Allison Transmission – shuttle bus with parallel electric hybrid transmission system
• Altec Industries – aerial device with plug-in hybrid energy management system
• AMP Trucks/Workhorse – electric walk-in van
• Boulder Electric Vehicle – plug-in electric van
• Crosspoint Kinetics – parallel electric hybrid shuttle bus
• Echo Automotive Inc. – plug-in electric hybrid van
• Freightliner Custom Chassis Corp. – ultraclean high-efficiency diesel walk-in van
• Freightliner Trucks – natural gas dump truck
• Hino Trucks – electric hybrid cabover trucks
• IMPCO Automotive – bi-fuel CNG sedan
• International Truck – plug-in electric tractor
• Isuzu Commercial Truck of America Inc. – CNG N-Series truck
• Kenworth Truck Co. – CNG roll-off straight truck
• Lightning Hybrids – hydraulic hybrid shuttle bus
• Odyne Systems LLC – plug-in parallel electric hybrid truck
• Peterbilt Motors Co. – CNG day cab tractor
• Ram Commercial – CNG pickup
• ROUSH CleanTech – liquid propane autogas pickup
• Vanair Manufacturing Inc. – diesel idle management system
• VIA Motors Inc. – electric pickup
• XL Hybrids – hybrid electric cargo van
• Zenith Motors – electric cargo van

Green Truck Summit Sessions
Technical experts, government officials, business leaders and fleet managers presented a variety of technical sessions at the Green Truck Summit. Among them was “Successfully Selecting and Deploying Green Technologies – A Fleet Perspective,” during which fleet managers shared how and why they successfully chose and deployed the right sustainable technologies for their operations. In a panel presentation on “The Future of Sustainability for Work Trucks,” nine OEMs presented strategies and solutions for incorporating alternative fuels and advanced technologies into their future product offerings.

Other Green Truck Summit sessions covered:
• Work Truck Fuel and Advanced Technology Deployment and Trends
• The Vision and Reality of Natural Gas, a 100-Year Transportation Fuel
• The Successful Application of Low-Cost Strategies for Reducing Fleet Fuel Consumption
• Finishing Maintenance Training Before Your Alternative Fuel Truck Arrives
• Deploying Vehicles with Electric Drive Technology
• Choosing the Right Sustainability Technology for Your Truck’s Drive and Duty Cycles
• Idle Management Technology and Implementation Strategies for Work Trucks
• Electrification of Accessory Loads
• Financial Incentives for Alternative Fuel and Green Technology on Trucks
• Fueling a Competitive Edge: How Top Fleets are Succeeding with Propane Autogas
• Analysis of Alternative Fuels and Green Technology from a Return on Investment Perspective

Editor’s Note: Look for reports on Green Truck Summit sessions in future issues of Utility Fleet Professional. The 2015 Work Truck Show and Green Truck Summit will be held March 4-6 in Indianapolis. Visit www.ntea.com.

GREEN TECHNOLOGIES

Odyne Systems Delivers First DOE Award Truck
Odyne Systems has rolled out one of the first units deployed under a $45.4 million U.S. Department of Energy award. The money is being used to develop and deploy plug-in hybrid systems on more than 120 trucks for investor-owned utilities and municipal electric companies throughout North America.

The Odyne plug-in hybrid system interfaces with Allison Transmission’s fully automatic gearboxes and uses a Remy electric motor in parallel with the existing drivetrain to provide launch assist and regenerative braking. At the work site, the system, featuring Johnson Controls lithium-ion battery packs, powers applications with the engine off.

Odyne systems are modular and can be applied and retrofitted to a wide range of work truck chassis in various types of operations. The systems are sold through Altec, DUECO and Terex Utilities and serviced by those organizations as well as by Allison Transmission distributors. Visit www.odyne.com.

XL Hybrids Expands Powertrain Technology to Ford
The new XL3 Hybrid Electric Drive System from XL Hybrids is now available for Ford cutaway and strip chassis vehicles. The application of the hybrid electric powertrain technology to a new vehicle platform extends the company’s reach from Class 1 and 2 vans to Class 3 and 4 truck and shuttle bus configurations up to 14,500 pounds GVW.

The XL3 Hybrid Electric Drive System is a charge-sustaining powertrain that installs in five hours and does not necessitate special plugs, charging or fueling, driver training or maintenance requirements. XL Hybrids is making the technology available for Ford E-350 and E-450 cutaway models immediately, and soon will offer the system for E-350 and E-450 stripped chassis and for GMC 3500/4500 cutaway chassis. Visit www.xlhybrids.com.

eNow Announces Partnerships
A developer of solar-based auxiliary power systems for medium- and heavy-duty trucks and buses, eNow has formed a new business alliance with Velociti, a provider of technology deployment services. As a result, Velociti will be capable of installing any of eNow’s solar-powered eCharge energy systems either at a customer’s facility or at a Velociti facility.

eNow offers several solar auxiliary power systems. Its eCharge Solar Battery Charger is designed for vehicles that lose battery charge when powered off for extended periods, and for vehicles with emergency/safety lighting, liftgates or other battery-powered auxiliary systems. Recently, Palfinger added eNow’s 100-Watt eCharge Solar Battery Charger as an optional feature on all of its liftgate systems. Previously announced eNow partners include Bergstrom, Mitsubishi Fuso Truck of America, Hercules Mfg. Co. and Anthony Liftgates, and the California Air Resources Board has approved the use of eNow’s solar-powered auxiliary power system on heavy-duty diesel-fueled vehicles.

“We’re always on the lookout for technologies that our customers can leverage to maximize efficiency and value in their fleet,” said Velociti President Deryk Powell. “eNow’s solar technology is that type of value-added product. Additionally, fleets know that effective maintenance of their assets can improve productivity, efficiency and lower costs, and many fleets today are facing technician shortages. Using an expert to deploy and support transportation technologies in fleet operations means company technicians can focus on keeping today’s complex equipment operating properly.” Visit www.enowenergy.com and www.velociti.com.

Allison Launches FuelSense
Freightliner will be the first OEM in North America to release FuelSense in medium-duty trucks. The new fuel-efficiency package from Allison Transmission, the manufacturer said, has cut fuel consumption by up to 20 percent during both testing and simulations. The new features will be available in late 2014 in Freightliner M2 chassis equipped with Allison 2000 and 3000 series transmissions.

According to Lou Gilbert, Allison Transmission’s director of North American marketing and global brand development, FuelSense adapts to driving conditions using features that have a proven impact on fuel economy. In particular, FuelSense features automatically adapt shift schedules and torque based on load, grade and duty cycle.

Included in FuelSense are 5th Generation smart controls, acceleration management, an inclinometer, EcoCal shift technology designed to keep engine speed at an efficient level, Dynamic Shift Sensing to automatically sense when low-engine speed shifts can be made, and Neutral at Stop to save fuel and reduce emissions when the vehicle is stationary. Visit www.allisontransmission.com.

Video Series Documents Fleet Success with Propane Autogas
Straight Talk, a new video series from the Propane Education & Research Council, features interviews with fleet managers about their experiences using propane autogas. The goal of the series is to document topics PERC identifies as important to fleets considering a switch to alternative fuels, including return on initial investment, ease of installation and access to affordable refueling infrastructure. The series is available at www.propanestraighttalk.com.

According to PERC, propane autogas sales reached record numbers in 2013 as OEMs introduced new light- and medium-duty vehicles and added more EPA- and CARB-certified conversions. The EPA-approved alternative fuel emits 12 percent less carbon dioxide, 20 percent less nitrogen oxide, 60 percent less carbon monoxide and costs 40 to 50 percent less than gasoline. Visit www.autogasusa.org.

Powertrain Integration Showcases Propane Autogas Solutions
As Powertrain Integration celebrates 10 years of providing GM with propane autogas engine solutions, the company is highlighting its offerings of LPG engine packages, including medium-duty vehicle applications in conjunction with Freightliner Custom Chassis Corp. and CleanFUEL USA.

Displays from Powertrain Integration provide a view into its GM 6.0L LC8 propane autogas engine as well as the recently released PI-GM 8.0L LPG V8, including a cutaway of the 8.0L intake manifold that incorporates CleanFUEL USA’s latest Liquid Propane Injection system and a PI ECM with full SAE J1939 communications. The engine produces 339 horsepower at 4,100 rpm and 495 pound-feet of torque at 3,100 rpm, and is validated for up to 33,000 pounds GVWR in on-highway use. Visit www.powertrainintegration.com.

Blue Star Gas Installs Propane Fueling Sites in 10 Cities
Eleven 24-hour propane vehicle refueling stations in the Puget Sound region have been opened by Blue Star Gas, a propane fuel supplier and a member of the Alliance AutoGas clean vehicle conversion and refueling network. The refueling stations will serve more than 400 customer vehicles in the Pacific Northwest, providing customers with 24/7 access to pumps via a card-reading system, which also enables users to track fuel savings and miles-per-gallon usage.

The propane autogas refueling sites will service the Pacific Northwest’s growing population of alternative fuel vehicles, according to Darren Engle, Blue Star Gas director of government relations. “As more companies convert to alternative fuels, Blue Star Gas is providing the resources they need to make the transition easy and simple,” Engle said.

Fleets in the area can contact a local Blue Star Gas fleet specialist for access to the stations and training on safe refueling, and for more information about propane autogas and available equipment options. Visit www.bluestargas.com.

ACEEE Releases 2014 Environmental Scores
The American Council for an Energy-Efficient Economy has released its 17th annual environmental ratings for vehicles. “We’ve had such an influx of hybrid and electric vehicles in recent years that the race to earn a spot on the Greenest list is more competitive than ever, particularly for conventional vehicles,” said Shruti Vaidyanathan, ACEEE lead vehicle analyst. “It’s encouraging to see automakers investing heavily in eco-savvy vehicles.”

For this year, the Smart ForTwo Electric Drive topped the ACEEE Greenest list, followed closely by the Toyota Prius C and the Nissan Leaf. Toyota’s entire line of Priuses performed well in 2014 with the regular Prius and the Prius plug-in hybrid rated in spots four and seven on the list. Other top scorers included the Honda Civic Hybrid (five), Lexus CT 200h (six), Honda Insight (10) and the Volkswagen Jetta Hybrid (12), as well as the Honda Civic Natural Gas vehicle (nine). New this year is the Mitsubishi Mirage, a subcompact that took eighth place. Rounding out the top 12 spots at number 11 was the nonhybrid gasoline model Smart ForTwo.

ACEEE also identified a Greener Choices list of models, including trucks and SUVs such as the Buick Encore, Nissan Rogue and Ram 1500 HFE. On the Greenercars.org website, each vehicle is assigned a Green Score that incorporates life-cycle greenhouse gas and criteria pollutant emissions. This year, updates to the methodology to more accurately estimate environmental impact include in-use emissions of methane and nitrous oxides, evaporative emissions estimates, and gasoline, diesel and natural gas upstream emissions.

Summary Green Scores of the more than 1,000 configurations of all model year 2014 vehicles are available to subscribers of the interactive database along with each configuration’s fuel economy, health-related pollution impacts and greenhouse gas emissions. Subscribers can also build custom lists for comparing vehicles. Visit www.aceee.org.

GREEN SHOPS

Green Fleet Issues are Driving Software Adoption
Environmental issues are becoming an ever more important motivator for adopting fleet management software, said Ron Katz, senior vice president of North American sales at Chevin Fleet Solutions. “The use of environmental reporting tools available in fleet management software is growing, especially among federal, municipal and large corporate fleets,” he added. “More and more organizations are adopting alternative fuel targets and innovative transportation initiatives as part of wider environmental policies and vehicle operations strategies in an effort to meet sustainability goals.

“We are seeing increasing numbers of clients making moves to switch from six- to four-cylinder selectors, or taking steps to ensure that bi-fuel vehicles are burning the correct fuel for the lowest possible emissions output,” Katz continued. “Some early-adopter fleets are even starting to operate electric vehicles in an effort to make their environmental impact as low as possible.”

Katz went on to explain that one of the difficulties for fleets with sustainability goals is tracking actual fuel usage in a credible way and producing compliance metrics that stand up to environmental auditing. “Producing figures that validate a fleet’s environmental performance is a complex task,” he noted. “That’s one reason why we’re seeing more interest in the alternative fuel management capabilities and environmental reporting analytics available using software that makes detailed, accurate and timely fuel usage information readily available.” Visit www.chevinfleet.com.

Demand to Soar for Eco-Friendly Vehicle Lifts
As fleet maintenance and service shops address new and more stringent environmental requirements, 2014 is shaping up to be the year of the green lift, according to Stertil-Koni USA Inc. President Dr. Jean DellAmore. “As fleets strive to contain costs, enhance efficiency and address environmental mandates, an increasing number are going green in an approach that can benefit both the environment and the bottom line,” he said. “What’s more, the opportunity to go green and reduce costs extends beyond the realm of vehicles to the equipment used to service them.”

Stertil-Koni’s market analysis shows that customers of all types and sizes will increasingly require eco-friendly vehicle lifts in 2014, including a broad array of lifting systems, DellAmore noted. In response, he added that Stertil-Koni has introduced DIAMOND LIFT, which has a total lifting capacity of up to 96,000 pounds and utilizes biodegradable oil and a design that prohibits hazardous shop fluids from entering the environment.

For in-ground lifts, Stertil-Koni has developed its ECOLIFT. With a lifting capacity of up to 90,000 pounds, the in-ground axle-engaging lift only requires 3.5 gallons of fluid per scissor, and, with nothing embedded below ground, can be used at locations with a high water table.

Additionally, Stertil-Koni recently introduced a new generation of its green hydraulic mobile column lift. EARTHLIFT, now with a lifting capacity of 18,500 pounds per column, features columns made of components that are 98 percent recyclable and the company’s Active Energy Retrieval System, which achieves 35 percent more lifting cycles at maximum lifting load.

“Our research clearly indicates that going green is the best way to serve our rapidly growing customer base and simultaneously provide sound environmental stewardship to meet the demands ahead,” DellAmore concluded. Visit www.stertil-koni.com.

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Helping Fleets Shine

Managing a fleet can be a challenging task. In addition to the day-to-day procedures and duties, it is essential to think long term as well. Whether a seasoned professional or a new arrival to fleet management, it is necessary to utilize new strategies and technologies to find efficiencies, cut costs and lower the total cost of ownership (TCO). How this is achieved can be a different strategy for each fleet.

ARI is a privately held vehicle fleet management services company with a workforce of more than 2,500 in offices throughout North America, Europe, the United Kingdom and Hong Kong. Founded in 1948 by parent company Holman Automotive Group, ARI manages more than 1 million vehicles in the United States, Canada, Mexico, Puerto Rico and Europe.

According to Rob Hoysgaard, director of sales support at ARI, “Having a strategic partner with the knowledge, experience and flexibility to help run an efficient fleet and manage the data the fleet returns is critical to ensuring the fleet is achieving maximum cost savings and the lowest TCO possible. We work with customers to solve complex problems with fleet vehicles and equipment, combining business insight and optimal life-cycle analysis, best-in-class services, and high-powered technology to push up vehicle fleet efficiency and cut costs.” ARI helps the fleets it works with to achieve this through controlled management of vendor-out maintenance and repair, in-house garage maintenance, fuel management and more.

SEMCO Energy
One of ARI’s partnerships is with Port Huron, Mich.-based SEMCO Energy, a regulated public utility that delivers natural gas to approximately 290,000 residential, commercial and industrial customers in the southern half of Michigan’s Lower Peninsula, as well as in the central, eastern and western parts of the state’s Upper Peninsula.

According to Hoysgaard, SEMCO understood that its core competency is delivering natural gas to its customers, and therefore it made sense to partner with a company like ARI to assist in managing its fleet. SEMCO’s Fleet Analyst Chris Kowalski said that ARI’s expertise and focus on the utility market made them a logical partner for his company. SEMCO chose ARI after an exhaustive request for proposal with several other vendors, including face-to-face meetings with finalists. The company was very satisfied with the seamless transition from a previous vendor to ARI.

“Our processes seem to be streamlined in terms of ordering and preventative maintenance repair,” Kowalski said. “ARI received high marks in our internal survey of fleet users on ease of maintenance, in essence, how improved the process for getting a vehicle in and out of a shop for preventative maintenance was as compared to the previous vendor.”

One strategy SEMCO uses to lower its TCO is the use of GPS technology, which Kowalski said has been a large driver in controlling fuel costs and work management.

“In retiring vehicles, ARI has allowed us easier access to our cost per mile and has completed studies for us that let us pinpoint the vehicles we should retire, not just the ones we think should be retired,” Kowalski said. “We have been able to input our internal repair orders at our one maintenance facility, which greatly enhances our preventative maintenance exception accuracy and assists in capturing our internal costs – both of which were missing previously.

“For SEMCO’s fleet, fuel cost is a challenge,” Kowalski continued. “Leasing costs are down due to interest rates being nil and maintenance is a cost of doing business, as trucks will break when used. However, fuel is something we have no control over the price of. We have control over the size of engines, size of our vehicles, idle time and weight that we carry. How to balance operations’ wants and needs while optimizing our fuel costs will always be a challenge. As a fleet manager, I cannot help but feel that ARI representatives truly care about my business, no matter what their role.”

Piedmont Natural Gas
Piedmont Natural Gas provides natural gas to more than 1 million residential and business customers in North Carolina, South Carolina and Tennessee. According to Hoysgaard, Piedmont was seeking a partner to offer guidance and insight on running a more efficient fleet – not just a leasing partner.

“Piedmont decided to partner with a fleet management company to eliminate both on-site vehicle and equipment maintenance and all of the company’s garages,” said Keith Gindoff, Piedmont’s manager – fleet and inventory control, finance, who noted that while the company still operates two garages, its three mechanics primarily assist with vehicle management. “In addition, it allowed Piedmont to gain an expertise in vehicle purchasing, maintenance, licensing and more that we didn’t have at the time. Our partnership also allows us to free up some resources to perform other value-added activities.”

According to Gindoff, ARI assists Piedmont with the specification and procurement of company vehicles. ARI also manages the maintenance issues, as well as the title and licensing programs, for all of Piedmont’s vehicles and heavy equipment. Gindoff added that Piedmont is very happy having ARI as its business partner.

“We are happy for many reasons,” Gindoff said. “The biggest reason is the day-to-day expertise of the ARI employees. They have experts in procuring the vehicles, licensing and registration, maintenance, report generation and more that we can utilize without having to hire specific individuals for those positions.

“ARI has the ability to group many companies together throughout the country to assist us with pricing that we normally wouldn’t be able to receive by ourselves,” Gindoff continued. “They also have other utility companies like ours as clients, which help to facilitate industry best practices through an annual utility fleet forum where other fleet managers from utility companies across the country get together to discuss important topics affecting our industry. That, coupled with real-time technological platforms for communications with peers, definitely increases everyone’s awareness and knowledge about new ideas and more efficient ways to operate.”

Integrys Energy Group
Electricity and natural gas provider Integrys Energy Group is headquartered in Chicago with approximately 3,500 vehicles in its fleet. According to Hoysgaard, Integrys has multiple operating units spread across several states, and ARI’s advanced technologies have helped the company to integrate its data and systems for easier access and understanding, making sure its fleet is running as efficiently and cost-effectively as possible.

“To sum it up, [using ARI as a strategic partner] provides better management tools and improves the bandwidth and knowledge base of our fleet department employees,” said Tim Harteau, customer strategy leader, Integrys Energy Group.

Harteau said choosing to work with ARI came down to understanding the current needs of Integrys’ different utilities and identifying a service provider that gave them a wide range of products to meet the varied requirements of those utilities going forward. The relationship with ARI started out with activities related to the implementation and support of a specific product, but now is a blend of support for the current programs and strategic planning to address challenges within Integrys.

One new strategy Integrys has implemented is third-party maintenance management of its vehicles for a small segment of its fleet, with an ongoing effort focused on vehicle acquisition and procurement activities.

“There have been some inroads to establish standard vehicle designs across multiple business units,” Harteau said. “As we speak, there is a pilot project to implement a new garage management system. Soon we will be looking at the title and licensing area that will free up internal resources to work on new fleet initiatives.”

According to Harteau, one of the best features of the partnership for Integrys is that it can select the product that meets the needs of a specific subsidiary. One subsidiary may have a need for a garage management system and licensing services while another subsidiary is looking for better fuel and maintenance management.

“From a corporate perspective, I now have all of the information consolidated to support compliance and performance reporting for the entire company,” Harteau said. “With this partnership, Integrys is now starting to capture consistent data from six different subsidiaries and present it in a consistent format to measure our performance. Ultimately, these measures will provide the support for the best possible decisions.”

About the Author: Wade Vonasek is a writer and editor. His work has appeared both in print and online for publications such as Mass Transit, Professional Tool & Equipment News, Fleet Maintenance and more. He resides in Bristol, Wis.

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Green News

CALSTART and its industry partners have helped pass legislation in California aimed at enhancing short- and long-term funding for clean trucks, buses and cars. These measures that are expected to have a nationwide impact include:
• Assembly Bill (AB) 8 that will extend and expand funding for advanced vehicle and fuel demonstrations and deployments through 2023, for a total of more than $2 billion. The funds will continue and enhance funding of the current AB 118 program demonstration and incentive projects, including the Hybrid and Zero-Emission Truck and Bus Voucher Incentive Project (HVIP).
• Senate bills 95 and 359, which fill a funding gap in the HVIP voucher program for hybrid and electric trucks and buses, and rebates for clean passenger cars for 2014.
Visit www.calstart.org.

Dalum Named to EDTA Board
Joe Dalum, president and CEO of Odyne Systems, a manufacturer of hybrid systems for medium- and heavy-duty trucks, has been appointed to the board of the Electric Drive Transportation Association. EDTA works with policymakers and the public to advance electric drive transportation.

“I look forward to serving on the board of directors of the Electric Drive Transportation Association during this time of accelerated industry growth and rapid advancements in technology,” Dalum said. “Greater electrification of vehicle systems can help the country meet energy security and environmental goals, while providing operational savings and benefits.”

Dalum also currently serves as president of the Green Truck Association, an affiliate of NTEA. Prior to founding Odyne Systems in 2009, he worked for DUECO, a final-stage manufacturer of medium- and heavy-duty trucks, as engineering manager, vice president and executive vice president. Visit www.electricdrive.org and www.odyne.com.

Electric PTO: The Technology and How It Performs
Presentations on electric PTO technologies from the 2013 Electric Utility Fleet Managers Conference

Mark Greer, Green Fleet market manager at Altec Industries, said that development of the company’s Jobsite Energy Management System (JEMS) was based on looking at all the reasons why the truck engine runs at job sites, including the need to power the boom and provide power for tools, cab comfort and lighting. “The idea was to electrify these loads when at the job site with a system that is sized for the aerial device, accounts for work practices and considers payload requirements,” he related. Greer went on to list the benefits of ePTO technology like JEMS. Included were reduced fuel consumption, lower tailpipe emissions, less idle time at the job site, reduced operating noise, and crew safety and health.

Matt Jarmuz, director of sales at Odyne Systems, noted that trucks more than 14,000 pounds GVW can save 50 percent or more in fuel (more than 1,000 gallons annually), depending on the duty cycle, with a plug-in hybrid propulsion system. The technology, he reported, saves fuel during drive cycles and during stationary operations at work sites.

Odyne’s hybrid architecture, which incorporates Allison automatic transmissions, Johnson Controls lithium-ion batteries and Remy electric motors, is a parallel hybrid solution that can be retrofitted to existing vehicles and installed without the need to modify the OEM drivetrain.

Odyne systems are installed by the company and shipped to final stage manufacturers such as Altec, DUECO, Terex and Utilimaster. Initial market applications for the solution include aerial devices, cranes, digger derricks, and vehicles used for construction and maintenance of underground utilities.

It’s important to understand your application, Jarmuz related. Data acquisition systems can track miles driven per day, kinetic intensity of driving cycle, idle and PTO time, and available time to recharge. For example, the U.S. Department of Energy’s National Renewable Energy Laboratory provided data for a Hybrid Truck Payback Calculator that took into account fuel use and power requirements. Findings included that on average, vehicles are spending more than 90 percent of their time at zero speed, five hours per day in PTO mode and over an average daily distance of 12 miles, a majority were at speeds between 25 and 35 mph.

Plug-in hybrids, Jarmuz concluded, can decrease fuel consumption during driving and at job sites, and lower greenhouse gas emissions. They also are quieter, produce engine maintenance cost savings, provide more power for acceleration and truck-mounted equipment, require a minimal change in operator behavior and their less intrusive design can preserve the OEM chassis warranty.

Nick Cammisa, sales manager, HyPower Products at Terex, provided an overview of the company’s HyPower plug-in hybrid system. Used for boom and tool functions, he noted, the vehicle will operate with the engine off most of the day and the truck will auto-restart if the batteries require a charge. HyPower, which can be retrofitted to existing vehicles depending on body layout, also can provide cabin comfort and exportable power.

Lessons learned for users of earlier-generation HyPower systems are being addressed, Cammisa added. Included are continued exploration of alternative battery technologies and software improvements.

Nina Kisch, manager of transportation services at Pacific Gas and Electric, offered a fleet’s perspective with a presentation titled “PG&E’s ePTO Experience: The Ups and Downs of Electric Worksite Idle Management Systems.” With more than 3,300 on-road alternative-fueled and high-efficiency vehicles, including 349 ePTO units, PG&E is ranked among the top utility fleet users of alternative fuel vehicles.

PG&E’s ePTO vehicle strategy includes trouble trucks with 35-foot aerials. These vehicles have standard specifications and are being ordered with ePTO technology. The fleet also has ordered 55 material handlers with 55-foot booms with ePTO systems that it is considering making a standard specification.

PG&E is measuring hard benefits of plug-in hybrids like fuel costs. Using idle time, fuel use, three-year average fuel price projections, workdays per year, idling fuel cost per year and the price of the system to determine a payback period from fuel savings, Kisch reported, based on the amount of idle time, the payback period can be as short as a little more than two years. Another hard benefit being measured is engine wear, with an estimated reduction in idle time of five hours per day equating to an annual drop in engine wear of 69 percent.

Kisch also outlined soft benefits that can be realized from ePTO use. Those include cleaner air at job sites from reduced emissions, quieter operation, which facilitates safety by improving crew communication and makes utility vehicles less intrusive in neighborhoods, and the ability to extend workdays in cities with noise ordinances.

Challenges are being addressed at PG&E as well, including fostering greater operator acceptance through communication and training, infrastructure needs for charging the battery when trouble trucks go home with employees – addressed by a union agreement to reimburse employees for charging costs – and engineering issues to provide more charge to the battery when driving.

PG&E’s next steps are to integrate its new material handlers into the fleet and obtain performance results, install additional charge points, test an under-hood generator to provide more charge to the batteries when trucks can’t be plugged in regularly, look at transitioning to lithium-ion chemistry and lighter-weight batteries, and continually evaluate next-generation improvements with suppliers. Visit www.eufmc.com.

HYBRIDS

Odyne Systems Showcases Hybrid Power Truck System
Selected for nationwide deployment by the U.S. Department of Energy is a hybrid propulsion system from Odyne Systems. The company was chosen to participate in a $45.4 million award to develop and deploy more than 120 plug-in hybrid systems for trucks throughout North America.

The Odyne plug-in hybrid system on display at ICUEE – held in October at Louisville’s Kentucky Exposition Center – on an International chassis is designed to interface with truck-mounted equipment. According to the company, the system reduces fuel consumption by up to 50 percent, depending on application, and increases power. The Odyne solution uses a Remy electric motor in parallel with the existing drivetrain, and Johnson Controls lithium-ion battery packs, to provide launch assist and regenerative braking and to provide power at the job site.

“We are excited to be introducing several recent developments that are continually advancing hybrid and truck electrification technology,” said Joe Dalum, president of Odyne Systems. “The market is embracing our ePTO functionality and enhanced transmission interface, developed in coordination with Allison Transmission, our investment partner. We look forward to further optimization of the hybrid drivetrain and continued gains in efficiency through additional engineering collaboration with Allison.” Visit www.odyne.com and www.allisontransmission.com.

PG&E Joins with EVI to Unveil Hybrid Electric Bucket Trucks
Class 5 extended-range hybrid electric trucks, capable of providing power to homes and businesses during outages, have been introduced by Electric Vehicles International and Pacific Gas and Electric. The Range Extended Electric Vehicle (REEV) utility trucks, developed by EVI in partnership with PG&E and the California Energy Commission, were designed, built and tested at EVI’s manufacturing plant in Stockton, Calif.

REEV features an all-electric range of 45 miles and fuel savings of up to 30 percent when the units are operating in hybrid mode, the manufacturer noted. PG&E accepted delivery of the first two REEV units this summer, and purchased two additional units after a successful initial demonstration of the vehicles.

PG&E plans to eventually replace all 942 of its conventional fuel Class 5 vehicles, including bucket trucks, flatbeds and other service trucks, with plug-in electric hybrid models, which would save the utility nearly $3.5 million in fuel costs and reduce greenhouse gas emissions by more than 9,000 metric tons annually. In addition to the fuel savings and environmental benefits that PG&E anticipates as it deploys these trucks in increasing numbers, the trucks also offer up to 75 kW of exportable power that could be used to provide power to the grid during planned or unplanned outages.

“These trucks not only will help us reduce our fuel costs as well as our carbon footprint, but in the event of an outage, we would be able to use their exportable power capacity to supply electricity to homes and businesses,” said Dave Meisel, senior director of transportation and aviation services for PG&E. “For us, as a utility, that is a game changer for the future.” Visit www.evi-usa.com and www.pge.com.

NATURAL GAS

Chevrolet and GMC Expand Bi-Fuel Truck and Van Offerings
2014 Chevrolet Silverado 2500HD and GMC Sierra 2500HD bi-fuel pickup trucks are now available in a crew cab configuration. The bi-fuel pickups run on gasoline or compressed natural gas (CNG) and seamlessly switch between the two fuels for a combined range of 650 miles. They are available in standard and long-box and two- or four-wheel-drive models.

In 2015, model year 2014 GMC Sierra and Chevrolet Silverado trucks and Chevrolet Express and GMC Savana full-size passenger vans will be available in dedicated CNG versions. The Express and Savana passenger vans join a dedicated CNG lineup that includes cargo versions of the vehicles.

“With these new vehicles, General Motors offers the most comprehensive lineup of manufacturer-engineered, validated and warranted CNG vehicles, helping fleet managers manage their budget and reduce their carbon footprint,” said Ed Peper, U.S. vice president, GM Fleet and Commercial Sales. “Natural gas is less costly at the pump and significantly reduces carbon dioxide emissions compared to other liquid fuels.”

Using both fuels, the GM and Chevy trucks have an approximate total driving range of 650 miles. The vans are built with a gaseous fuel-ready 6.0-liter V-8 and equipped with dedicated CNG fuel systems, available in three- or four-tank models on cargo vans and exclusively with the three-tank design on the passenger van models. The new CNG passenger vans offer an approximately 200-mile driving range in three-tank versions. With the four-tank configuration, the range on the cargo vans extends to approximately 300 miles. Visit www.gmfleet.com.

American Trucking Associations Partners with NGVAmerica
The American Trucking Associations has become an event partner of NGVAmerica’s 2013 North American NGV Conference & Expo, which took place November 18-21 at the Georgia World Congress Center in Atlanta. Themed “Natural Gas: Transportation Fuel for a Better Bottom Line,” the event, which focused on the NGV market, included three days of sessions, a 75,000-square-foot exposition, a ride-and-drive event, preconference site tours, presentation of annual NGV Achievement Awards and related industry meetings.

As an event partner, ATA provided input to NGVAmerica concerning program content, promoting the event to its membership and participating in the program, including a keynote address by ATA president and CEO Bill Graves. “There has been a great deal of interest in how America’s trucking industry can best utilize natural gas,” Graves said. “By partnering with NGVAmerica, ATA hopes to foster continued dialogue on how this fuel can benefit fleets and the environment.” Visit www.ngvamerica.org.

Bus Fleets Get Propane Autogas Green Award
The Propane Education & Research Council has recognized five public transportation fleets for their use of domestic propane autogas. Fueling with propane autogas, according to PERC, results in an estimated 40 percent reduction in smog-producing hydrocarbon emissions in light-duty vehicles compared with gasoline, and an 80 percent reduction in heavy-duty vehicles compared with diesel.

The five fleets chosen to receive a Top User of Clean-Burning Propane Autogas award were:
• Flint MTA in Flint, Mich., which operates 72 Roush CleanTech propane autogas-fueled shuttle buses. Each bus displaces an estimated 200,000 pounds of carbon dioxide during its lifetime.
• Greater Cleveland RTA in Ohio operates 20 paratransit shuttle buses fueled by propane autogas and plans to add 40 more by 2015. The buses, which replace aging diesel vehicles, are reducing Cuyahoga County’s carbon footprint by 60 percent.
• Metro Cars in Detroit displaces more than 520,000 gallons of petroleum each year and operates more than 200 propane autogas-fueled vehicles, including 13 transit buses converted by ICOM.
• Port Columbus International Airport in Columbus, Ohio, displaces 2.5 tons of particulate matter, 11 tons of nitrogen oxide and almost 9 tons of carbon dioxide each year fueling with propane autogas. The airport operates 19 propane autogas shuttle buses with plans to convert its remaining six diesel buses.
• Unified Government of Wyandotte County near Kansas City, Kan., operates 15 propane autogas vehicles, including 13 transit buses. The county saves approximately $100,000 in annual fuel costs and displaces more than 50,000 gallons of gasoline annually.

“Propane autogas is a proven fuel that reduces emissions and delivers fuel savings,” said Tucker Perkins, PERC chief business development officer. “Our inaugural award winners are models in the public transportation sector of how propane autogas is improving the economic and environmental well-being of citizens and communities nationwide.” Visit www.autogasusa.org.

GE’s CNG In A Box Chosen for Canadian Natural Gas Fueling Stations
To help meet the needs of fleets, Chelsea Natural Gas Limited has purchased 20 GE Oil & Gas CNG In A Box fueling systems. As part of the Canadian energy company’s efforts to develop a natural gas fueling infrastructure, the company plans to use the CNG fueling stations in a semiprivate “card lock” format for shared fueling stations. The first fueling station is scheduled to open next spring.

“In Canada, where commercial fleets are smaller, it is hard for individual fleet operators to justify the expense of building their own natural gas refueling facilities,” said Steve Carmichael, CEO of Chelsea Natural Gas. “GE’s CNG In A Box solution allows us to offer a cost-effective way for fleets to take advantage of the economic and environmental benefits that come with using natural gas as a transportation fuel.”

GE’s CNG In A Box solution is a fully integrated, modular natural gas production system for fleet and retail fueling stations. For Chelsea Natural Gas, several of the CNG In A Box units will feature a cold-weather design. The solution also has payment-enabled fueling dispensers. Visit www.ge.com.

NGVi Launches Heavy-Duty and Light-Duty NGV Maintenance and Diagnostics Training Courses
The Natural Gas Vehicle Institute is offering NGV Maintenance and Diagnostics Training: Heavy-Duty Vehicles and NGV Maintenance and Diagnostics Training: Light-Duty Vehicles courses to help prepare technicians to perform maintenance, diagnostics and repair of natural gas vehicles (NGV). Both courses include operational theory with hands-on exercises and use of digital multimeters, scan tools and other diagnostic equipment, and prepare technicians for the National Institute for Automotive Service Excellence (ASE) H1 and F1 exams.

NGV Maintenance and Diagnostics Training: Heavy-Duty Vehicles covers all natural gas heavy-duty manufacturers’ systems, including CNG and LNG, with major emphasis on Cummins ISL G-equipped vehicles. NGV Maintenance and Diagnostics Training: Light-Duty Vehicles covers multiple natural gas light- and medium-duty manufacturers’ systems, including Altech-Eco, BAF, Honda, IMPCO, Landi Renzo, Dodge Ram and Westport LD.

NGVi plans to offer at least 12 of these courses in 2014. In-house training is available for companies that need to train 15 or more technicians.

“Both courses were designed according to the stringent requirements for ASE Continuing Automotive Service Education accreditation,” noted Annalloyd Thomason, vice president and general manager at NGVi. “Each course went through a rigorous beta test with technicians representing companies the caliber of Agility Fuel Systems, Encana, FedEx Freight, Frito-Lay/PepsiCo, Landi Renzo and Waste Management.” Visit www.ngvi.com.

FUEL CELL

FTA Announces $7.7 Million Award to CALSTART to Improve Fuel Cell Bus Technologies
In early September, the Federal Transit Administration announced awards totaling nearly $8 million to CALSTART for four separate projects that are aimed at making zero-emission, low-carbon fuel cell buses more affordable and competitive with diesel buses.

CALSTART has partnered with the FTA since the formation of the National Fuel Cell Bus Program in 2006. Over the period of the program, fuel cell lifetimes in transit operations have more than doubled while costs have declined by 50 percent.

The FTA awards to CALSTART include:
• American Fuel Cell Bus: $2,732,147 to build a next-generation fuel cell bus with the latest fuel cell technology and demonstrate in transit service in the greater Cleveland area for two years. This project builds on the success of the American Fuel Cell Bus project, funded under the National Fuel Cell Bus Program. Project partners and suppliers are Greater Cleveland Regional Transit Authority, Cleveland; ElDorado National, Riverside, Calif.; BAE Systems, Endicott, N.Y.; and Ballard Power Systems, Lowell, Mass.
• Battery-Dominant Fuel Cell Hybrid Bus: $4,251,307 to develop and demonstrate a battery-dominant fuel cell bus based on a commercial hybrid platform, and smaller, less expensive fuel cells. The bus will operate in similar service to the American Fuel Cell Bus, allowing direct comparison. Project partners and suppliers are SunLine Transit Agency, Thousand Palms, Calif.; ElDorado National, Riverside, Calif.; and BAE Systems, Endicott, N.Y.
• Fuel Cell Bus Altoona Testing: $554,316 for testing of an existing fuel cell bus, essential for commercialization of fuel cell electric buses. This project will help develop consistent procedures and guidelines for testing all fuel cell buses. The project partner is National Bus Testing Facility, Altoona, Pa.
• Best Practices in Hydrogen Fueling and Maintenance Facilities: $189,999 to develop a best practices guide for transit agencies in hydrogen fueling and maintenance facilities.
Visit www.calstart.org.

US Hybrid to Build Next-Generation Fuel Cell for Transit Buses
US Hybrid has been awarded a contract to build the next generation of fuel cells for transit buses. The project administered by CALSTART will be funded by the Federal Transit Administration.

US Hybrid is taking over contracts that had been previously awarded to UTC Corp., which sold its fuel cell technology and business in late 2012. US Hybrid, with experience in system design, integration and operation of fuel cell shuttle buses, specialty vehicles, passenger cars and supporting fuel cells with component electronics, will complete the fuel cell power plant development, fabrication and validation at a South Windsor, Conn., facility. Visit www.ushybrid.com.

GREEN EVENTS

Green Truck Summit & The Work Truck Show 2014
March 4-7, 2014
Indianapolis
www.ntea.com

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Alternative Fuel Options for Fleets

Fleet fueling today is primarily done using gasoline and diesel fuels, which are derived from crude oil and emit carbon dioxide as a byproduct of combustion. For every gallon of gasoline burned, 20 pounds of carbon dioxide are emitted into the air. Diesel emits 22 pounds of carbon dioxide, and propane, the third-most popular world fuel, generates 13 pounds of carbon dioxide. Methane – the primary component of compressed natural gas (CNG) and liquefied natural gas (LNG) – generates a little less than propane, approximately 12 pounds per gallon equivalent.

Until recently, CNG, LNG and propane were more expensive than gasoline and diesel. However, shale gas reserves from the Marcellus, Bakken and Eagle Ford deposits – along with new extraction and fracturing methods – have given the U.S. and Canada the world’s largest natural gas reserves, making the cost of natural gas half the cost of diesel fuel. With this benefit, we can develop strategies to build the cost-effective infrastructure necessary to economically deliver to end users the methane fuels, including CNG and LNG, that will allow us to reduce our dependency on petroleum-based fuels as well as reduce our carbon dioxide emissions.

Conversion Costs and Other Considerations
Converting one diesel engine to use natural gas will cost an estimated $20,000 to $30,000. With lower fuel costs than a gasoline or diesel engine, the financial investment can be recovered in two to three years or 175,000 miles.

The added costs are a product of the spark plug ignition and related vehicle fuel storage and delivery systems necessary to upfit the vehicle’s diesel engine so it burns methane fuel. The emissions systems on EPA-compliant diesel engines (i.e., diesel oxidation catalyst, diesel particulate filter and related system components) are not needed when using methane fuel. However, the exhaust gas recirculation system will be retained and the CNG and LNG engine will comply with the 2002, 2007 and 2010 EPA environmental standards.

Dimethyl ether, a variation of methane, provides a fuel for the diesel engine that does not require a spark plug ignition. Large-capacity truck engines can be fitted with high-pressure direct injection, which uses a small amount of diesel fuel to increase the combustion temperature so the methane will fire in a compression ignition cycle – no spark plug needed. At the present time, smaller diesel engines, in order to be converted to methane (CNG) use, need spark plug systems to operate. LNG currently is a better application for long-haul, heavy-duty Class 8 tractors and vocational trucks.

Off-road diesel-powered units require Tier 4 systems, and buses and trucks require diesel oxidation catalysts and diesel particulate filters. Methane systems eliminate the need for these components and their costs because methane fuel burns cleaner and does not need the exhaust filtration to remain EPA compliant.

When considering a conversion, also think about working with a manufacturer that can supply you with a new alternative fuel vehicle for warranty coverage purposes. It is not desirable for you to convert your present gasoline or diesel engine to an alternative fuel vehicle if you want to preserve your warranty. Additionally, you want to be sure that the conversion is efficient and your expected life cycle is kept intact.

Choosing a Fuel Option
What is necessary to decide on infrastructure to support your alternative fuel choice? If methane gas is available in the street at your facility, you can plan on the installation of a CNG fueling station. Street pressure is around 250+/- psi, and you need to have a compressor plus cooling and filter equipment to bring the methane up to 3600 psi to dispense it into your CNG-equipped vehicle. Dispensing does not require any specialized fueler protective equipment. An estimated cost for a CNG station for a 50-vehicle transit bus and/or vocational truck fleet is $2 million to $3 million. The cost for a 100- to 150-vehicle transit bus and/or vocational truck fleet is an estimated $3 million to $5 million.

LNG or propane is an alternative if you do not have methane in the street. Special dispensing equipment is necessary for LNG since storage temperature is around -270 degrees Fahrenheit, and asbestos gloves and an asbestos apron along with a face mask also are needed due to the low temperature. This protective equipment is required for the protection of the fueler in case of a leak. If you are interested in using propane, do your research to see if it can be trucked into your facility.

Some simple alternative fuel options are biodiesel and ethanol. Biodiesel is a quantity of used or virgin vegetable oil. The desired vehicle and engine manufacturer-approved mix is 20 percent biodiesel and 80 percent diesel fuel. For ethanol, the desired mix is 10 percent ethanol and 90 percent gasoline. More than 10 percent ethanol is corrosive and requires stainless steel components. These alternatives can easily be included in our present infrastructure, but do not reduce the amount of carbon dioxide emitted into the atmosphere.

Vehicles choosing CNG and LNG are restricted in their range of travel because of the lack of infrastructure. These fuels are best used in vehicles and equipment that start from and return to their original domiciles. The same is true with electric vehicles; their travel range is restricted based on charging station availability, plus the batteries are not durable, are very expensive and need greater capacity.

Another decision is whether to engineer vehicles and equipment for a dedicated fuel or to equip them with a dual fuel application, which allows a greater range of operation. Dedicated fuel units offer more economical and green control to management to maximize their strategic and tactical goals and objectives, recovering their conversion costs sooner. Units with centralized fueling keep operating activities simple, offering greater control of unit performance, route dedication, training, maintenance and repairs, and maximum availability for maximum utilization.

Maintenance and Repairs
CNG, LNG and propane vehicles and equipment need regular maintenance and also will need repairs from time to time. Vehicles and equipment usually are serviced in facilities such as garages. Other than biodiesel and ethanol, alternative fuels require facility safety upgrades and modifications to protect the service professionals and support staff who diagnose, maintain and repair alternative fuel vehicles and equipment.

Garages in the southern region of the U.S. have the option of servicing vehicles outside under covered work bays, which allows venting of methane, propane, and hydrogen fumes and vapors. Due to the climate, garages in the northern region of North America don’t have this option. Even if you can work outside, it is much better to service vehicles and equipment indoors because it provides a controlled climate, as well as greater safety and a more productive environment for the service personnel. It’s important to remember, however, that working on CNG, LNG, electric, hybrid and propane vehicles and equipment requires the measurement and ventilation of their fumes and vapors.

Regulatory agencies and insurance companies identify codes that need to be adhered to in the construction of alternative fuel-friendly garages. The fire department is king in these circumstances. Consider the following example of methane leakage. Since the flammable range of methane is 5 percent to 15 percent methane and 85 percent to 95 percent air, fire departments and the National Fire Protection Association recommend that 20 percent of the lower flammability limit be measured for staff protection. The lower flammability limit of methane is 5 percent, so 20 percent of the lower flammability limit is 1 percent methane to be measured. The facility must be equipped with explosion-proof fans to be energized when the lower flammability limit is reached. Similar measurements of electric vehicle batteries’ hydrogen emissions, hybrid batteries, hydrogen from fuel cells and propane all fall under regulatory agency supervision for facility and personnel safety and are integral parts of alternative fuel technology and implementation into your fleet.

Fire drills should be held at the garage on a regular basis. If you have gasoline and diesel vehicles, all windows, doors and exhaust equipment must be closed to smother the fire by withholding oxygen. The alternative fuel strategy is to open all doors and windows to release the fumes. These different strategies require staff training to ensure employees know the difference between audio and visual strobe configuration alarms and warning system alerts. Proper training will enable staff to act appropriately during an emergency, including safely exiting the facility and reporting to the correct gathering stations for attendance purposes.

Recent Popularity
Why are alternative fuels now getting so much attention? North America wants to reduce its dependence on foreign fuels and petroleum products. With the world demanding more fuels through foreign oil, competition for a controlled supply increases prices and restricts demands, resulting in the potential for a down economy. Additionally, greater use of oil increases pollution in the form of hydrocarbons, nitrogen oxide, carbon monoxide and carbon dioxide.

Alternative fuels like CNG, LNG and propane offer cost-effective, greener alternatives. And due to horizontal drilling and hydraulic fracturing in large shale fields located in the U.S. and Canada, natural gas volumes recently have dramatically increased. With this increased volume, prices have dropped so that the diesel gallon equivalent of natural gas has become available at less than half the cost of diesel fuel. As such, there is potential to significantly reduce our vehicle and equipment fuel costs and rapidly stimulate the economy by replacing diesel fuel with natural gas and even producing diesel fuel from natural gas.

CNG, LNG and propane are great alternative fuel options that can supplement and replace our immediate and future needs for gasoline and diesel fuel. LNG offers greater heat content and is more suited for over-the-road Class 8 tractor-trailers and vocational trucks. CNG is better suited for Class 1-7 diesel units, and propane fits Class 1-7 gasoline vehicles. These fuel choices are limited only by the construction of fuel stations; in order to realize their full potential, the country must create infrastructure to allow greater access to alternative fuels.

The availability of methane via North American shale deposits and the hydraulic fracturing process has put the region in a position to use CNG, LNG and propane as productive, cost-effective alternative fuels. Each of us needs to do our homework to see what is best for our specific needs. Analyze the cost of alternative fuels, look at the payback time frame, and make the decision that is best for your shops and your business as a whole.

About the Author: John Dolce is a fleet facility and maintenance specialist employed by Wendel Companies, an architectural and engineering firm. He is an active consultant, instructor and fleet manager with more than 40 years of experience in the public and private sector. Dolce has written three fleet-related textbooks and teaches fleet management courses at the University of Wisconsin’s Milwaukee and Madison campuses.

PGE3-Web

Green News

Bills Aim to Equalize LNG Fuel Tax
The LNG Excise Tax Equalization Act of 2013 introduced in the U.S. Senate seeks to equitably tax liquefied natural gas (LNG) as a transportation fuel. Similar legislation has also been introduced in the U.S. House of Representatives.

Both bills seek to modify the way LNG is taxed as a transportation fuel. Currently, the federal highway excise tax on both diesel and LNG is set at 24.3 cents per gallon. However, it takes about 1.7 gallons of LNG to equal the energy content of 1 gallon of diesel, resulting in a tax rate that is 70 percent higher than diesel on an energy equivalent basis.

The proposed legislation changes the way LNG is taxed from a volume (gallon) to an energy content (diesel gallon equivalent) basis. This effort by Congress mirrors bills in six states where legislatures have adjusted the state tax on LNG so it is based on an energy equivalent basis.

CALSTART to Test Advanced Battery Technology in Commercial Trucks
Tests to integrate military starter batteries in commercial trucks could yield more efficient, cost-effective power for both military and commercial applications. For that reason, the U.S. Army has awarded CALSTART a contract to test 12-volt lithium-ion batteries in commercial trucks. The evaluations of three different lithium-ion chemistries will assess if the batteries can deliver performance and reliability in commercial trucks.

“Lithium-ion battery technologies promise to hold out better in the field,” said CALSTART president and CEO John Boesel. “In its own testing, the military has found that lithium batteries last longer, resulting in fewer replacements and less need for inventory. If these field tests prove successful, the commercial trucking industry may make the switch to lithium starter batteries.”

The three battery companies participating in the test are Navitas Systems (www.navitassys.com), EaglePicher Technologies (www.eaglepicher.com) and Saft (www.saftbatteries.com). Visit www.calstart.org.

PG&E Displays Green Fleet
Pacific Gas and Electric Co., which operates more than 3,400 electric or alternative fuel vehicles, showcased its range of Green Fleet vehicles on San Francisco’s Justin Herman Plaza during the Plug-In Electric Vehicle Collaborative Conference. On display were:
• Altec bucket truck and material handler that utilizes a plug-in battery-powered system called the Electric Worksite Idle Management System to power auxiliary features at job sites, including lights, hydraulic lifts and tools.
• VIA Motors extended-range electric pickup truck developed in partnership with the manufacturer. The pickup features an electric-only range of 40 miles and exportable power, which can be used to provide power during outages or to power tools used by crews in the field.
• Smith all-electric service truck, an all-electric-powered medium-duty flatbed truck developed in partnership with the manufacturer and American Truck & Trailer Body Co.
• Chevrolet Volt, Ford C-MAX Energi and Mitsubishi i-MiEV electric cars.

Also on display was a mobile command vehicle designed to support up to 15 people for long-term deployments during emergency situations. The vehicle is outfitted with a generator, workstations, laptops, satellite phones, radios and a radio controller that permits integrated communication with other emergency agencies.

HYBRIDS

Odyne Systems Wins Contract for Deployment of Plug-In Hybrid Medium- and Heavy-Duty Trucks
A U.S. Department of Energy grant to develop and deploy plug-in hybrid systems for trucks has been awarded to Odyne Systems. The contract granted to Odyne by the Electric Power Research Institute directs funding from the Department of Energy’s Transportation Electrification Initiative, the South Coast Air Quality Management District of California, and other parties for the development and supply of advanced plug-in hybrid and smart grid/smart charging technology for trucks over 14,000 pounds GVW.

It is anticipated that more than 120 Odyne plug-in hybrid systems will be installed on vehicles for partners in the program, including investor-owned utilities and municipal electric companies. Odyne’s plug-in hybrid technology combines electric power conversion, power control and energy management systems with Allison Transmission commercial vehicle transmissions. The system features a Remy HVH250 series electric motor and Johnson Controls’ modular lithium-ion battery systems.

“This contract is very significant and will put the advantages of hybrid systems for large trucks to work in communities throughout the country,” said Joe Dalum, president of Odyne Systems.
Visit www.odyne.com, www.allisontransmission.com and www.epri.com.

PG&E, Allison Transmission and Peterbilt Motors Showcase Hybrid Material Handler
Pacific Gas and Electric Co., Allison Transmission and Peterbilt Motors premiered the first utility material-handler truck equipped with the new Allison hybrid H 3000 system for commercial trucks at the Electric Utility Fleet Managers Conference.

The H 3000 features parallel hybrid architecture that supplies blended power from a conventional diesel engine with an Allison automatic transmission, an electric motor with a regenerative braking kinetic energy recovery system and stored energy from batteries.

Fuel savings from the propulsion package are projected to be up to 25 percent depending on vocation and duty cycle. PG&E operates 412 material handlers, and with an anticipated fuel savings of 25 percent, the company would save 139,279 gallons per year with this technology. Visit www.allisontransmission.com and www.peterbilt.com.

Inventev Reaches National Cleantech Open Semifinals
Participating in the Cleantech Open national business competition, Inventev has been named a semifinalist from the Midwest region. The company is the developer of a plug-in hybrid electric truck propulsion system that provides power on job sites and for disaster response with mobile temporary power generation.

“We plan to integrate neighborhood generating capacity onto fleets of hybrid electric trucks, saving fuel while also having standby generating capability when needed,” said Inventev CEO Dave Stenson. “By using the same motor that will electrically drive the truck to generate utility-grade power when stationary, the Inventev system becomes very capital-efficient versus trailer-mounted generators.”

Inventev has been working with NextEnergy, a Detroit nonprofit with expertise in accelerating advanced energy-based technologies. The Cleantech Open competition will conclude regionally in October with finalists competing for national awards in November in San Jose, Calif. Visit www.inventev.com and www.cleantechopen.org.

Cowlitz PUD Gives High Marks to the Terex HyPower Hybrid System
Terex recently followed up with Cowlitz PUD to get feedback on the utility’s experience using its HyPower hybrid system, which was retrofitted onto one of the company’s existing work trucks.

“It’s quiet and we can talk to each other without yelling above the noise of the truck engine,” said Jim Cantrell, Cowlitz PUD substation wireman.

As long as the HyPower system’s rechargeable batteries are properly charged the night before, the crew can typically work a whole day on the job site without running the truck’s engine. “This is ideal for substation work where we are parked in one position all day,” Cantrell noted.

Cowlitz PUD substation wireman Todd Richardson said he’s impressed with the smooth operation of the bucket. According to Terex, the operation is not at all affected when choosing to run in regular or hybrid mode. The power is the same, the speed is the same, and when transitioning from engine on to hybrid mode while operating the boom, the transition is seamless.

“We chose the hybrid system HyPower retrofit because we had the standard manlift already, but wanted to take advantage of the benefits of a HyPower retrofit,” Cowlitz PUD said. “Benefits for us are a better work environment for employees, less need for managing the regenerative system on the truck and less carbon emissions into the atmosphere.” Visit www.terexhypower.com.

NATURAL GAS

Greenkraft Earns EPA-CARB Certification
A manufacturer and distributor of alternative fuel commercial vehicle products, Greenkraft has received U.S. Environmental Protection Agency and California Air Resources Board certification for its Ford 6.8-liter V-10 three-valve engine. The completely tested CNG fuel delivery system, according to Frank Ziegler, director of sales at Greenkraft, adds the fewest number of components to the Ford 6.8-liter three-valve engine.

Greenkraft is also offering CNG Type 4, 32.5-GGE tanks or CNG Type 4, 65-GGE packages that can be side-frame or behind-the-cabin mounted. The company is also in the process of certifying several Ford engine families and offers CNG fuel delivery systems on GM 4.8-liter and 6-liter engines. Visit www.greenkraftinc.com.

DIRECTV to Increase Propane Autogas Fleet
Plans to expand its propane autogas-fueled fleet of 77 ROUSH CleanTech Ford E-250 vans over the next year have been announced by DIRECTV, a provider of digital television entertainment services. After comparing alternative fuel options, DIRECTV chose propane autogas due to its low cost and accessibility of fuel, return on investment and domestic fuel source.

“The addition of more propane autogas-fueled vehicles to the DIRECTV fleet strengthens our commitment to reducing the company’s overall gasoline usage,” said Brandon Morris, director of fleet services for DIRECTV. “We have learned a lot from analyzing our current propane fleet, and are seeing benefits from using propane as an alternative to gasoline. Since November 2011, we have reduced gasoline consumption by 75,000 gallons and saved nearly 50 percent on a cost-per-gallon basis compared to gasoline.”

ROUSH CleanTech designs, engineers, manufactures, and installs propane autogas fuel system technology for light- and medium-duty Ford commercial vehicles, and Type A and Type C Blue Bird school buses. Visit www.roushcleantech.com.

Virginia Clean Cities Reaches 1,000 Vehicle Conversions to Propane
The largest propane deployment project in the U.S. involving a government partnership, Virginia Clean Cities has now converted 1,000 vehicles through the Southeast Propane Autogas Development Program. The program is supported by funding from the American Recovery and Reinvestment Act and the U.S. Department of Energy’s Clean Cities Program.

The vehicle conversions in this program take gasoline-powered vehicles and upfit them with the bi-fuel Prins VSI propane autogas system. Visit www.usepropaneautogas.com and www.vacleancities.org.

Alliance AutoGas Installs 600th Propane Refueling Station
As of June, Alliance AutoGas had installed its 600th propane autogas refueling station at a fleet facility. The company usually supplies its refueling technology at no upfront cost and then provides customers with autogas, vehicle conversions, and ongoing training and technical support. For fleets interested in new propane autogas-powered vehicles, Alliance provides vehicles from U.S. manufacturers, and is the exclusive U.S. distributor of Prins autogas systems. Visit www.allianceautogas.com.

Quantum Develops Lightweight Carbon Composite CNG Fuel Tanks
Utilizing selective fiber placement that leads to a reduction in weight, Quantum, under sponsorship by the Office of Energy Efficiency and Renewable Energy of the U.S. Department of Energy, has developed lightweight composite shells for natural gas storage tanks. Under a patent filing, the company has demonstrated more than a 20 percent reduction in material needed for its lightweight carbon composite compressed natural gas fuel tanks.

“This is a significant patent in that it provides a solution to reduce both weight and cost of fuel tanks, enabling more widespread commercialization of natural gas vehicles,” said Brian Olson, president and CEO of Quantum. “We are in the process of refining this technology for phased introduction into commercial products.” Visit www.qtww.com.

ELECTRIC

Energy Xtreme partners with City of Austin Public Works Department
Field data on Energy Xtreme’s Independence Package (IP) Utility Service Vehicle Series smart power management systems is revealing savings for the City of Austin. The public works department has utilized 31 IP4 models of the auxiliary power unit in its fleet for the past three years.

The Austin Public Works Department used the IP4 four hours per day to eliminate four hours of idling and realized an estimated savings of 4.8 gallons of gasoline per day, elimination of an estimated 140 idling miles per day and a reduction in costs for battery replacement.

The IP4, with a 4,000-Whr capacity, provides AC power for tools and has a built-in inverter allowing for shore power to operate a utility truck’s full electrical load – including beacon lights, camera, radio, computer and power tools – without engaging the engine. Visit www.energyxtreme.net.

Stockton to Deploy Battery-Electric Transit Buses
In a program managed by CALSTART, the California Energy Commission is providing funding for two electric buses operated by the San Joaquin Regional Transit District. Built by Proterra, the battery-electric transit buses, which have all the functionality of a conventional transit bus, will operate throughout an entire daily cycle, recharging using a fully automated rapid charging system for 10 minutes every two hours. When the bus approaches the charge station, the station recognizes the bus, guides the bus into position and charges the vehicle without driver interaction. Visit www.calstart.org.

Boulder Electric Vehicle and Coritech Services Showcase Fast-Charge Solution
A bidirectional DC fast-charging system using vehicle-to-grid technology has been demonstrated by Boulder Electric Vehicle and Coritech Services. The turnkey solution utilizes Boulder Electric Vehicle’s all-electric truck equipped with a lithium 72-kWh battery pack and a Coritech 60-kW DC fast-charger system. Boulder Electric Vehicle offers a range of electric vehicles. Coritech Services offers DC fast chargers capable of bidirectional charging and discharging. Visit www.boulderev.com.

GREEN EVENTS

HTUF 2013 National Meeting
October 7-9
Chicago
www.calstart.org

2013 North American Natural Gas Vehicle Conference & Expo
November 18-21
Atlanta
www.cleanvehicle.org

The Work Truck Show 2014
March 5-7
Green Truck Summit begins March 4
Indianapolis
www.ntea.com

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Green News

Purchasing fuel-efficient technology may be one of the best options utility fleets have to reduce costs. Now, significant and easily accessible funding is becoming more readily available.

In California, one program that is proving highly beneficial is the Hybrid and Zero-Emission Truck and Bus Voucher Incentive Project (HVIP). Similar programs may also be coming soon to other parts of the country, including New York state and the city of Chicago, among others.

Now in its third year, HVIP is administered and implemented through a partnership between the California Air Resources Board and CALSTART, the clean transportation technology and fuels consortium. To date, more than $28 million has been delivered through the program, and 1,200+ hybrid and electric vehicles have been delivered. Additional funding is available to both public and private utility and telecom companies.

HVIP is designed to offset about half of the additional cost of eligible vehicles, including hybrid, battery-electric, and hydrogen fuel cell vehicles for medium- and heavy-duty trucks and buses. Vouchers range from $8,000 to $55,000 per vehicle depending on the vehicle size and model and the total number of vehicles purchased. Approved voucher amounts are deducted at the time of purchase.

Vehicles that are outfitted with hybrid aerial boom lifts, such as the Altec JEMS, are eligible for funding even if the lifts are installed on a vehicle without a hybrid driveline. Other manufacturers with eligible hybrid vehicles include Freightliner, Freightliner Custom Chassis Corp., Peterbilt, Kenworth, Hino, Altec, Autocar and Thomas Built. Current electric vehicle offerings include Smith Electric, Electric Vehicles International and Boulder Electric.

HVIP is also a fit for school districts and bus companies, and there are several different makes and models of buses currently eligible for the program. In the Kings Canyon Unified School District, which serves students in a 600-square-mile area in California, alternative fuel vehicles were purchased using funds from a variety of sources.

Included were five hybrid-electric school buses built by International Coach using HVIP as a main source of funding combined with funds from the California Air Resources Board (ARB)/San Joaquin Valley Air Pollution Control District Lower-Emission School Bus Program, the Federal Highway Administration Congestion Mitigation and Air Quality Improvement Program or Sacramento Metropolitan Air Quality Management District/U.S. EPA Diesel Emissions Reduction Act, and Fresno County Transportation Authority Measure C funds. The school district also received funding for an ARB AB 118 Air Quality Improvement Program Hybrid/Electric School Bus Demonstration Project to allow neighboring school districts to test the advanced technology buses.

“We continue to seek grant award opportunities that improve our clean air goals and lessen our use of conventional petroleum fuels to reduce our cost of operations,” said John D. Clements, director of transportation at Kings Canyon.

Many of the hybrid models on the road today are outfitted with Eaton hybrid systems. In Kings County, shop technicians received advance hybrid propulsion training from the manufacturer supported by a grant from the California Energy Commission. Visit www.californiahvip.org and www.calstart.org.

HYBRIDS

Magic Valley Electric Cooperative Adds Terex HyPower Hybrid
Terex Utilities has delivered a new TL41P Hi-Ranger telescopic material-handling aerial device equipped with its HyPower Hybrid System to Texas-based Magic Valley Electric Cooperative. The unit is in use at work sites in the Rio Grande Valley.

According to Rick Mendez, fleet manager at MVEC, by utilizing plug-in electric hybrid technology to operate the truck’s boom functions and accessories, the Terex TL41P HyPower truck offers Magic Valley the opportunity to lower the carbon footprint of its utility fleet while also cutting fuel costs.

“The Terex HyPower system is designed for the electric utility industry,” Mendez said. “It gets exceptional fuel economy without sacrificing productivity. And, it’s durable in all weather conditions so we’re able to use it year-round, increasing the savings we can pass on to our members while improving environmental conditions, including diesel exhaust emissions and noise pollution.”

MVEC, headquartered in Mercedes, Texas, also has facilities in Edinburg, Pharr and Brownsville. Founded in 1937 to bring electricity to the rural areas of the Rio Grande Valley, today Magic Valley has 4,800 miles of energized lines to serve more than 100,000 residential and commercial members.

The Terex TL41P HyPower truck uses stored energy from the HyPower hybrid system’s rechargeable batteries to power the nonpropulsion functions of the vehicle. MVEC’s HyPower model can work for hours without crews needing to start the vehicle engine.

“The Terex TL41P HyPower truck has been a good fit for us,” said John Herrera, MVEC general manager. “We are pleased with the productivity on projects, and our crews especially like the quietness of the truck’s operation because they are able to more easily communicate with one another on the job site.”

Since putting the Terex TL41P HyPower unit into service earlier this spring, MVEC crews have used it to change out a transformer, as well as on routine troubleshooting tasks and while servicing customer power outages.

According to Herrera, MVEC is evaluating opportunities to add more Terex HyPower trucks to its fleet. He also said that because the hybrid system can be retrofitted, the cooperative is considering adding the system to existing trucks in its fleet. Visit www.terexhypower.com.

Altec Expands Green Technologies
The Altec AT40G JEMS Aerial Device featuring an aluminum body is among the latest products to join the manufacturer’s Green Fleet product line of sustainable solutions. Aluminum bodies, according to the company, are up to 40 percent lighter than steel and weigh about 15 percent less than fiberglass, resulting in fuel savings. The bodies also allow utility fleet customers the option of a decreased gross vehicle weight rating chassis.

Integral to the Altec Green Fleet product line is the Jobsite Energy Management System (JEMS) integrated plug-in hybrid-electric system that uses stored electrical energy to power aerial devices and tools, and provide cab comfort. The energy storage system, which is recharged by plugging into shore power or by the truck’s internal combustion engine, eliminates idle time, reduces fuel consumption and lessens noise. Altec JEMS was recently approved by the U.S. EPA and complies with anti-idle legislation. Visit www.altec.com.

Odyne Systems Receives Award
The California Energy Commission, the state’s energy policy and planning agency, has awarded Odyne Systems and CALSTART an award for Advanced Medium- and Heavy-Duty Vehicle Technologies Pre-Commercial Demonstrations.

Under the award, CALSTART will function as the program manager, and Odyne Systems will demonstrate the installation of diesel plug-in hybrid electric truck systems and deploy four plug-in hybrid vehicles. CEC is contributing up to $462,600 toward the projects, along with additional funding from other partners.

The Odyne hybrid power system interfaces with Allison Transmission’s fully automatic transmissions, Remy advanced electric propulsion motors, Johnson Controls lithium-ion battery technology and other components. The hybrid drive system, according to the company, reduces fleet operating and maintenance costs and, depending on duty cycle, enables trucks to obtain fuel economy improvements of up to 50 percent compared to diesel or gasoline engines. Visit www.odyne.com, www.allisontransmission.com and www.calstart.org.

Ford Expects to Double Hybrid Vehicle Production
Since their introduction last fall, Ford has seen rising demand for its C-MAX Hybrid and Fusion Hybrid vehicles among fleet customers, and now expects to double hybrid production. The sales growth, according to the OEM, is the result of savings in costs of as much as 45 percent compared to gasoline engines and typically higher resale values.

Ford now offers a number of hybrid-electric vehicles:
• C-MAX Hybrid: EPA-estimated rating of 47 mpg city, highway and combined.
• C-MAX Energi plug-in hybrid: EPA-estimated city rating of 108 mpg equivalent and 21 miles of all-electric range, and an EPA-estimated gas-plus-electric range of 620 miles.
• Fusion Hybrid: EPA-estimated rating of 47 mpg city, highway and combined.
• Fusion Energi plug-in hybrid: EPA-estimated gas-plus-electric range of 620 miles, electric-only range of up to 21 miles, and EPA-estimated rating of 108 mpg equivalent city, 92 mpg equivalent highway and 100 mpg equivalent combined.

“Fleet customers are looking for fuel-efficient, durable vehicles that can withstand the daily use and duty cycles of their businesses,” said Jon Coleman, Ford commercial fleet sustainability and technology manager. “Ford’s Fusion Hybrid and C-MAX Hybrid give them the tools they need to get the job done.” Visit www.ford.com.

XL Hybrids Partners with Knapheide Manufacturing
A distribution and installation agreement between XL Hybrids, developer of a hybrid-electric powertrain for Class 1 to 3 commercial vehicles, and The Knapheide Manufacturing Co., a commercial vehicle equipment provider, will provide one-stop purchase, upfit, delivery and invoicing for fleets. Through the new partnership, Knapheide will install XL Hybrids’ technology in its existing ship-through network. Deliveries will begin in August with new 2014 model year Chevy Express and GMC Savana vans, and will cover pool vehicles and retrofits for 2010 to 2013 GM cargo vans. Visit www.xlhybrids.com and www.knapheide.com.

NATURAL GAS

Williamson County Fleet Saves on Fuel Costs with Propane Autogas
On an annual basis, by running fleet vehicles on propane autogas, Williamson County, Texas, expects to save $73,000 on fuel costs. The central Texas county began converting vehicles to propane in 2009, and now operates 36 autogas-powered units. In addition to saving fuel costs, the county was also able to take advantage of a 50-cent per gallon Alternative Fuel Motor Tax Credit, a federal incentive available through the IRS for fleets that choose propane autogas.

The 36 autogas-powered vehicles in the Williamson County fleet include eight with dedicated systems and 26 with bi-fuel systems, a popular option for converting existing vehicles to autogas.

“We are pleased to be able to convert part of our fleet to propane autogas, which is domestically produced in Texas, and is less expensive than gasoline or diesel fuels,” said Williamson County Commissioner Cynthia Long. “In addition to being more economical, autogas is cleaner burning, which makes it better for engine maintenance and emissions.”

With more than 700 fueling stations across the state, propane autogas is widely available throughout Texas. Williamson County has built six autogas fueling stations, each with a storage capacity of 2,000 pounds.

“Williamson County is just one of the many U.S. fleets making the transition to propane autogas,” said Jackie Mason, education and marketing director of the Propane Council of Texas. “Across Texas, more fleets are choosing autogas because it’s environmentally friendly, cost-effective and made in America.” Visit www.procot.org.

Alliance AutoGas Announces New Propane Autogas Vehicle Conversion Centers
Two Wisconsin companies, Dave Jones Inc. and the Fillback Family of Dealerships, have joined Alliance AutoGas to perform EPA-certified propane autogas vehicle conversions. The new conversion centers will work with Alliance fueling provider Charter Fuels. Alliance AutoGas is the exclusive U.S. distributor of Prins autogas systems, including the bi-fuel Prins Vapor Sequential Injection system, which is EPA certified for more than 200 vehicle types.

The Fillback Family of Dealerships has converted Ford Crown Victoria cruisers, Ford E-350 vans and a Chevrolet Silverado truck to propane autogas for customers. Dave Jones Inc. is a mechanical contractor that has converted seven Ford E-350s in its fleet and plans to continue adding propane autogas vehicles to its operation. Visit www.allianceautogas.com.

ROUSH CleanTech Announces Production of Ford F-650 Propane Autogas Fuel Systems
With production beginning in October, ROUSH CleanTech is now taking orders for Ford F-650 propane autogas fuel systems. Offered in two tank size configurations, the systems include an 80-gallon fuel capacity for trucks equipped with nonskirted bodies and a 45-gallon solution for skirted bodies. Both versions are a dual saddle tank design with a single refueling point.

A Tier 1 supplier, ROUSH CleanTech is the only Ford qualified vehicle modifier manufacturer offering dedicated propane autogas fuel systems. With up to a 30,000-pound gross vehicle weight rating, the propane autogas Ford F-650 delivers the same horsepower, torque and towing capacity as the OEM’s gasoline-fueled model, and has California Air Resources Board and EPA certifications.

“The new ROUSH CleanTech Ford F-650 is another example of the versatility of abundant, clean and price-competitive propane autogas,” said Roy Willis, president and CEO of the Propane Education & Research Council, which co-funded development of the fuel system.

Ford offers a full line of commercial vehicles prepped from the factory with gaseous fuel-ready engines. Visit www.roushcleantech.com.

Quantum Awarded Grant to Develop Natural Gas Truck Engine
The California Energy Commission has selected Quantum Fuel Systems Technologies Worldwide to receive a natural gas fuel system and engine development grant of $1 million to develop a natural gas engine for Class 3 to 7 vehicles. Southern California Gas has also committed funding to help the project meet its technical goals.

The CEC grant will fund the development and validation of a low-cost, multiport fuel-injected natural gas fuel system and engine with advanced controls designed for Class 3 to Class 7 fleet applications. Quantum’s partners in the project include Power Solutions International, a clean-tech engine manufacturer, technology and strategy consultancy Ricardo, and the University of California, Riverside.

The project will utilize PSI’s new 8.8-liter engine and target a 20 percent improvement in fuel economy and a 16 percent improvement in power density for the natural gas version for medium-duty applications.

Two nationwide networks of truck integrators that are building the capability to convert aftermarket diesel truck fleets to run on natural gas have placed $1.4 million in orders from Quantum for its Q-Lite CNG tanks and bolt-on natural gas fuel storage systems.

Quantum has also announced an agreement with ZHRO Solutions to develop fully integrated compressed natural gas storage and fuel delivery systems for medium- and heavy-duty diesel fleets. The company will engineer and develop fuel delivery modules and integrate its Q-Lite natural gas vehicle storage systems with ZHRO’s natural gas injection/engine conversion system. Visit www.qtww.com.

GE Unveils LNG In A Box
Calling it another key step toward accelerating the use of natural gas as transportation fuel, GE Oil & Gas has introduced a small-scale, plug-and-play, redeployable liquefied natural gas (LNG) fueling solution.

LNG In A Box is a modular fueling solution with a production range of 10,000 to 50,000 gallons per day. Typical LNG tanks for heavy-duty vehicles hold an average of 70 to 150 gallons, so one 10,000-gallon-a-day system would be able to fuel up to 100 trucks per day.

Each LNG In A Box unit is equipped with a gas pretreatment system, cold box assembly and boil-off gas compressor, as well as a GE turboexpander compressor, high-speed reciprocating compressor, electric motor, driver and control system.

The LNG In A Box system will be deployed initially in Europe by Gasfin and is expected to encourage transition of trucks from diesel fuel to LNG in North America in the future. LNG In A Box units will be manufactured in the U.S. and shipped to Gasfin LNG fueling sites in Europe. Visit www.ge.com.

ELECTRIC TRUCKS

E-Truck Task Force Findings Being Put in Motion
Recommendations of the E-Truck Task Force – formed as a subgroup of the Hybrid, Electric and Advanced Truck Users Forum to target specific issues in the electric truck market and speed and support effective electric truck production and use – are being acted on by CALSTART.

Infrastructure
Actions include a newly launched program targeting workplace charging for electric vehicles. CALSTART also operates an advisory work group and is about to publish a best practices guide for installing charging systems at workplaces. The group plans several regional workshops around the country on this topic.

Vehicle Cost and Battery Contribution
E-TTF has developed a program aimed at driving higher battery pack volumes around common sizes and is working with fleets and the U.S. Army to pinpoint performance standards. Also underway is a project with the Army to validate for military and commercial use a lithium-ion version of a standardized battery module.

Incentives
The task force has accelerated work on extending incentives for electric trucks, specifically using vouchers. The group has published a white paper on the value of vouchers and how to structure a voucher program. New e-truck voucher programs have launched in New York and will be launched in Chicago.

Fleet Business Case
CALSTART has held training sessions at the NAFA Institute & Expo on life-cycle cost assessment of e-trucks and the use of its eTruck Business Case Calculator. The group is also holding regional fleet workshops on the subject.

Initially, the E-TTF issued recommendations for minimizing costs, improving vehicle quality and support, and providing better performance validation data and business case information, including data on charging infrastructure requirements and costs. Some of the task force recommendations identified core issues of trucks already in the field. That effort, testing and validating of trucks in a variety of applications continues as well. CALSTART also works with electric trucks in the California Hybrid, Efficient and Advanced Truck Research Center. Visit www.calstart.org.

TransPower Receives Grant to Develop All-Electric Tractor
The San Joaquin Valley Air Pollution Control District has awarded TransPower a grant to develop an all-electric heavy-duty tractor. The company said Class 8 electric tractors, which are capable of hauling loads up to 80,000 pounds, have shown the ability to operate for as long as 12 hours on a single battery charge. The technology includes an onboard inverter-charger that accelerates battery charging.

TransPower also offers the ElecTruck electric drive system for short duty-cycle trucks and buses. Electric drive motors are used to propel these vehicles, with all of their energy obtained from onboard batteries. Visit www.transpowerusa.com.

Chevrolet Spark Named Most Efficient U.S. Electric Vehicle
With a combined city/highway electric range estimated at 82 miles by the EPA, a fully charged 2014 Chevrolet Spark EV has a fuel economy of 119 mpg equivalent. The Spark EV goes on sale initially this summer in California and Oregon.

The Spark EV features an oil-cooled permanent magnet motor and drive unit that will produce 130 horsepower and 400 pound-feet of torque, and a lithium-ion battery pack capable of handling multiple DC fast charges daily.

An available option is a recently approved SAE combo charger for DC fast charging that will enable the Spark EV to recharge up to 80 percent of its capacity in approximately 20 minutes. Charging can also be completed in fewer than seven hours using a dedicated 240-volt charge. Visit www.chevrolet.com.

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Green News

New product introductions played a significant role at The Work Truck Show 2013, produced by NTEA. This year, more than 120 products made their debut at the event, and many fell into the category of green fuel-saving technologies.

The Green Truck Summit, jointly produced by NTEA and CALSTART, was also held in conjunction with The Work Truck Show. The event included a Ride-and-Drive, and attendees were able to visit with exhibitors at the CALSTART Clean Technology and Fuels Pavilion on the show floor. In addition, there were numerous opportunities to learn more about products and programs during a general session on green fleets and in breakout sessions. Topics for the sessions were covered by industry experts and “early adopter” fleet managers who shared their insights, lessons learned and solutions for implementing green technologies.

On its first day, the Green Truck Summit attracted more than 675 attendees. Keynote presenter Lee J. Styslinger III, chairman and CEO of Altec Inc., discussed the future of the green truck industry. Styslinger also reported on Altec’s development of a next generation of hybrid-electric, all-electric and range-extended electric work trucks.

The second day of the Green Truck Summit kicked off with a keynote address by Ron Schoon, executive manager, partnership development at National Renewable Energy Laboratory. Schoon discussed NREL and Clean Cities programs and initiatives, focusing on ongoing outreach to identify the value of clean fuels and technologies in the commercial truck industry. He also shared details about an upcoming national database of duty and drive cycles that all fleets can access to evaluate technologies in real-world applications. Visit www.ntea.com.

Green Truck Association Names 2013 Board of Directors Officers
The Green Truck Association announced its new officers of the board of directors during The Work Truck Show. The affiliate division of NTEA works to improve the efficiency and productivity of work trucks through the development and deployment of strategies to reduce diesel and gasoline consumption and associated environmental impacts.

Elected to one-year terms were:
• Joe Dalum, president and chief executive officer of Odyne Systems LLC, GTA president.
• David Bryant, manager of vocational sales for Freightliner Trucks, GTA vice president.
• Bill Burns, fleet operations manager for the City of Columbus, Ohio, GTA treasurer.

Also now serving on the board for three-year terms are Shawn Brougham, director, marketing and product engineering for Altec Industries, and Rob Stevens, chief nameplate engineer, commercial truck programs for Ford Commercial Truck.

The goal of the GTA is to continue the progression of green work trucks by showcasing green trucks and technology developments, serving as the resource for legislative, regulatory and funding initiatives relevant to green truck development, supplying market data and technical resources relevant to green truck development, and sharing timely news on green truck products and initiatives. Visit www.greentruckassociation.com.

HYBRIDS

Tallahassee Adds Terex HyPower to its Fleet
Terex Utilities has supplied the City of Tallahassee, Fla., with eight new utility trucks equipped with its HyPower Hybrid technology. The sale included four Terex TL41P Hi-Ranger telescopic material-handling aerial devices and four Terex C4045 digger derricks.

According to Buddy Driggers, alternative fuels manager, City of Tallahassee, the city is using its new TL41P HyPower aerial devices as trouble trucks, tasking them to handle everyday utility jobs such as responding to small power outages and removing downed tree limbs from power lines. The Terex C4045 HyPower digger derricks are being used by the city’s line crews.

The new Terex models in the Tallahassee fleet are replacing older utility trucks. In the future and as other units come due for replacement, Driggers noted, the city will evaluate opportunities to add more Terex HyPower trucks to its fleet.

According to Terex, the HyPower Hybrid System significantly reduces fuel consumption, diesel engine exhaust emissions, operating costs and work site noise pollution. The plug-in electric hybrid technology uses stored energy from the system’s rechargeable batteries to power nonpropulsion functions of the vehicle. Operating the utility truck’s boom functions and accessories, the HyPower system can allow crews to work on job sites for hours without starting the engine.

The Terex HyPower Hybrid System can be retrofitted onto existing vehicles. Visit www.terexhypower.com.

Allison Transmission Unveils Fully Automatic Hybrid
Designed for medium- and heavy-duty vehicles, the new Allison H 3000 hybrid-propulsion system is a fully automatic parallel hybrid solution based on the Allison 3000 Series transmission. The H 3000 captures wasted energy during vehicle braking and uses it to assist in propulsion and powering of auxiliary equipment. The design features a torque converter fully automatic transmission and a hybrid motor-generator, power electronics and lithium-ion cell battery packs.

Scalable to each application, the modular lithium-ion battery packs in the H 3000 enable an optimal amount of energy capacity to be tailored to a specific vehicle or duty cycle, Allison noted, allowing for greater flexibility and performance. Depending on vocation and duty cycle, according to the company, the system is designed to offer fuel savings of up to 25 percent.

Production of the H 3000 is expected to begin later this year. Visit www.allisontransmission.com.

Odyne Systems Showcases Walk-In Van Hybrid Power Application
The Odyne Systems plug-in hybrid system that the manufacturer says is capable of reducing diesel fuel consumption up to 50 percent, depending on duty cycles, was recently displayed in a new walk-in van application where it powers climate control and underground tools.

The Odyne plug-in hybrid system interfaces with Allison Transmission’s fully automatic transmissions and uses a Remy electric motor in parallel with the existing drivetrain to provide launch assist and regenerative braking. At the job site, the Odyne hybrid plug-in battery system, featuring Johnson Controls’ lithium-ion battery packs, powers typical applications with the engine off.

Odyne systems are modular and can be applied and retrofitted to a wide range of work truck chassis in various applications. The systems are sold through a distribution network including Altec, DUECO and Terex Utilities. Visit www.odyne.com.

XL Hybrids Expands Product Line
Ford E-Series vans can now be equipped with an XL Hybrids hybrid electric powertrain designed for Class 1 to 3 fleet vehicles. The XL Hybrids technology will initially be available for 2013 model year E-150 and E-250 cargo van and passenger wagon models. The company then plans to release systems for older model year vehicles. The hybrid electric powertrain will be available for retrofit on model year 2013 vans already in fleet service

XL Hybrids also recently announced an installation partnership and distribution agreement with Leggett & Platt Commercial Vehicle Products. Visit www.xlhybrids.com.

Echo Automotive Rolls Out Full-Size Chassis
A 2007 Ford E-250 van with almost 400,000 miles on it was used to demonstrate how the Echo Automotive EchoDrive bolt-on hybrid electric kit for fleet vehicles can be used on multiple model year vehicles within a fleet.

Designed to integrate with existing vehicle architecture, EchoDrive does not replace the existing drivetrain. The system includes a battery, electric motor, inverter and charger that provide additional energy. EchoDrive fits most vehicles with adapter plates and brackets and includes modular battery packs that allow fleets to customize the system. Visit www.echoautomotive.com.

Siemens Moves Hybrid System Production to Georgia
Siemens has brought production of its hybrid traction electric drive systems to its manufacturing plant in Alpharetta, Ga. The move, according to the company, was made to allow for a quicker response to the production and service needs of North American customers.

The company has begun production of inverters, inductors and voltage protection modules at the plant as well as the assembly of electric drive systems within roof rack configurations for transit buses. Visit www.usa.siemens.com/drivetechnologies.

CNG & LPG

Ford Expands CNG-/LPG-Ready Offerings
With sales of Ford vehicles capable of running on CNG or propane autogas reaching record levels, the manufacturer has expanded its line of CNG- and LPG-ready models. Ford will now offer the all-new Ford Transit range of full-size vans, wagons, cutaway and chassis cab models powered by a 3.7-liter V-6 with a CNG/LPG prep kit.

Transit joins the current compact Transit Connect van, wagon and taxi lineup; Ford Super Duty pickups; stripped chassis, E-Series vans, wagons and cutaways; and medium-duty F-450, F-550 and F-650 models being offered with engines prepped for CNG/LPG conversion. In addition, the next generation of the Transit Connect range will add a CNG-ready 2.5-liter four-cylinder engine when it goes on sale later this year.

Each Ford engine that is factory-prepped for gaseous conversion comes equipped with hardened valves and valve seats. Visit http://corporate.ford.com.

Westport Bi-Fuel System Available on Ford Chassis Cab Models
Westport Innovations has announced that its Westport WiNG Power System, a CNG bi-fuel system, is now offered on Ford F-450 and F-550 Super Duty Chassis Cab trucks.

The WiNG Power System is integrated on the 6.8-liter V-10 engine and offers a combined fuel range of approximately 650 miles (at 9 mpg) with maximum CNG capacity (42 gasoline gallon equivalent) and a standard 40-gallon gasoline tank. Once the CNG fuel is depleted, the Super Duty trucks with the Westport system run on conventional gasoline. Visit www.westport.com.

3M and Chesapeake Energy Announce CNG Tank Collaboration
3M has successfully completed the NGV2-2007 certification process for its first CNG tank. The 21.5-x-60-inch tank is designed for light- and medium-duty pickup trucks and corporate fleet vehicles.

The successful certification follows the 2012 announcement by 3M and Chesapeake Energy Corp. that the two companies would collaborate in designing, manufacturing and marketing a broad portfolio of CNG tanks for use in all sectors of the U.S. transportation market.

Chesapeake is slated to become one of the first users of the new 21.5-x-60-inch tank, which it will incorporate in its fleet vehicles. The utility is currently converting its fleet of nearly 5,000 vehicles to run on natural gas. “The fuel tank has been the most expensive single component on a CNG vehicle, causing a bottleneck for the market,” said Nathan Pumphrey, Chesapeake director – fleet operations. “We look forward to incorporating these tanks into our fleet vehicles to save money on our conversions.”

Initially, 3M tanks will be available through five approved upfitters including OEM Systems of Okarche, Okla.; Venchurs Vehicle Systems of Adrian, Mich.; Alternative Fuel Solutions of Mahaffey, Pa.; AVS of Salt Lake City; and World CNG of Kent, Wash. Visit www.3m.com/cng.

Venchurs CNG Announces Collaboration With 3M
Venchurs, a Qualified Vehicle Modifier for Ford Motor Co. with ship-through facilities in Louisville, Ky., and Adrian, Mich., is now utilizing 3M’s newly certified CNG tank.

Companies interested in adding CNG Ford F-250s or F-350s to their fleets are also invited to apply for Venchurs’ short-term loaner program, where they can put the converted trucks to the test. Visit www.venchurscng.com.

ROUSH CleanTech and Green Alternative Systems Unveil New Ford F-550
A Ford F-550 chassis cab powered by propane autogas has been unveiled by ROUSH CleanTech and Green Alternative Systems. The customizable Ford F-550 – for use in passenger vehicles as well as construction, transit and utility applications – is equipped with a 6.8-liter V-10 engine.

Green Alternative Systems, a certified Ford Qualified Vehicle Modifier installer, designs mounting hardware, handles packaging strategy and integrates ROUSH CleanTech propane autogas fuel system technology into the F-550 chassis cab. Visit www.greenalternativesystems.com and www.roushcleantech.com.

DISH Rolls Out Propane-Powered Fleet
Satellite TV company DISH has unveiled the first of 200 ROUSH CleanTech propane autogas-fueled Ford E-250 cargo vans that will enter its fleet in 2013. The company estimates the new propane autogas-powered vehicles will lower carbon dioxide emissions by 12.5 million pounds over the lifetime of the fleet’s operation compared to gas-powered counterparts.

DISH’s new alternative fuel vehicles will support residential and commercial customer service in Atlanta, Chicago, Detroit, Los Angeles and San Francisco. Visit www.roushcleantech.com.

Icom Receives EPA Certifications, Announces Fleet Installation
Icom North America has received 15 new Environmental Protection Agency certifications for its patented JTG II Propane Liquid Injection bi-fuel and dedicated systems. The certifications cover approximately 100 different 2012-2013 General Motors and Ford light-duty trucks and SUV platforms with GM 4.8- and 5.3-liter engines and Ford 3.7-, 4.6- and 5.4-liter engines. Icom’s JTG II system is now available for approximately 600 vehicle platforms.

Icom has also announced an installation program for 140 propane autogas Ford F-150 pickup trucks for use by Menards home improvement stores. The vehicles will serve 36 Menards locations throughout Illinois and at Menards’ Eau Claire West store in Wisconsin. Visit www.icomnorthamerica.com.

HYDROGEN

Fuel Cell-Electric Hybrid Trucks Rolling in Houston
Funding from the Department of Energy and regional stakeholders – including the Houston-Galveston Area Council, Total Transportation Services Inc., Air Products, Vision Industries and the Environmental Defense Fund – is replacing 20 diesel-powered heavy-duty vehicles with zero-emission Tyrano hydrogen fuel cell-electric trucks. The DOE granted HGAC $3.4 million in funding to launch a zero-emission engine technology demonstration project at the Port of Houston Authority where heavy-duty trucks are projected to account for almost half of all port emissions by 2015.

Expected emission reductions from the project include 39 tons of nitrogen oxides and 0.8 tons of particulate matter per year. The trucks are expected to be rolled out later this year and will be fueled with hydrogen locally sourced from natural gas feedstock. Visit www.edf.org.

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Real-World Solutions: Green Truck Summit 2013

Registration is now open for the work truck industry’s educational forum on clean vehicle technologies – the Green Truck Summit that kicks off The Work Truck Show 2013.

Offering fleet managers practical ideas and solutions for implementing new green practices, the Green Truck Summit 2013’s slate of presenters will cover clean technology and fuel trends, deployment strategies, viable alternative fuels and funding opportunities.

On the summit’s agenda are a range of technical experts and industry leaders, including representatives from truck and engine OEMs, government agencies and fleet operations. The Green Truck Summit features 24 breakout sessions, five general sessions and two keynote addresses.

The Green Truck Summit 2013 will begin with a speech by Lee J. Styslinger III, chairman and chief executive officer of Altec Inc. Altec is developing a next generation of hybrid-electric, all-electric and range-extended electric work trucks. In 2012, the equipment and service provider opened a new green-focused assembly plant.

Dr. Michael Pacheco, associate laboratory director for deployment and market transformation at the U.S. Department of Energy’s National Renewable Energy Laboratory, will address the Green Truck Summit as well, sharing insights into clean energy deployment, including programs that affect commercial vehicles and fleet operations. The focus of NREL is on achieving widespread adoption of more efficient and renewable technology, including alternative fuels and advanced vehicles.

The general session lineup at the Green Truck Summit will include the following sessions:
• Trends in Clean Technologies and Fuels
• OEM Perspectives on the Future of Clean Technologies
• Modeling the Benefits of Deploying Green Technologies
• Optimizing Engines: New Ideas to Be Clean and Efficient
• Compounding the Green: Incremental Measures for Going Green and Sustainable

Breakout sessions scheduled for the summit will cover propane, hydrogen fuel cells, natural gas, hybrid-electric systems, bi-fuel CNG and LPG systems, turbine-electric trucks, truck updates and other fuel-saving advancements. The complete Green Truck Summit schedule is available at www.ntea.com/greentrucksummit/schedule.

Presented by International Truck, the Green Truck Summit is produced jointly by NTEA, the Association for the Work Truck Industry, and CALSTART, a nonprofit organization that works nationally to foster the rapid growth of the clean transportation technology industry. The event precedes The Work Truck Show, which also includes a Green Truck Ride-and-Drive, sponsored by Hino Trucks, where attendees can experience the latest in clean vehicle technology. On the show floor, the CALSTART Clean Technologies and Fuels Pavilion features green equipment that is commercially available today.

The Green Truck Summit runs March 5-6 at the Indiana Convention Center in Indianapolis. Summit registration includes admission to The Work Truck Show. To register, visit www.ntea.com or call 800-441-6832.

HYBRIDS

Eaton Developing Predictive Battery Management Technology
A power control system to reduce the size of hybrid system batteries is under development by Eaton Corp. The goal of the $2.5 million project, funded jointly by Eaton and a grant from the U.S. Department of Energy’s Advanced Research Projects Agency-Energy, is to reduce the size of the battery by 50 percent and improve the performance of the system and its charge rate while maintaining fuel economy and overall vehicle performance.

The development project will be led by Eaton’s Innovation Center team in Southfield, Mich., which will work with a team from the National Renewable Energy Laboratory. Eaton’s engineers and scientists will leverage the company’s expertise in intelligent power management systems and hybrid technology with NREL’s expertise in battery modeling and prognostics.

“This project is a continuation of Eaton’s keen focus on hybrid technology development and our confidence in the value of hybrids for the future,” said Tom Stover, chief technology officer for Eaton’s Vehicle Group. “Eaton is continuing to invest in developing the infrastructure that supports the future of the transportation industry, and this project is an example of how we are working to find safe, efficient and sustainable ways to improve hybrid vehicle performance.” Visit www.roadranger.com.

GE and Ford Collaboration
GE has announced it will purchase 2,000 new Ford C-MAX Energi plug-in hybrids for its fleet. The purchase of Ford C-MAX Energi vehicles is another step in GE’s commitment to convert half of its global fleet to alternative fuel vehicles. The addition of the 2,000 plug-in hybrids brings the number of alternative fuel vehicles in GE’s fleet to more than 5,000. To date, GE employees have driven approximately 18 million miles in alternative fuel vehicles, saving about $2 million in fuel costs and reducing emissions by approximately 12 million pounds.

The Ford C-MAX Energi plug-in hybrid provides a 21-mile electric-only range and a 620-mile single-tank driving range for a city EPA rating of 108 mpg.

As part of the collaboration, Ford will jointly market GE’s WattStation charging station and CNG In A Box natural gas fueling station to its commercial vehicle customers. The OEM will also supply new alternative fuel vehicles for use at GE’s Vehicle Innovation Center.

The two companies will also work with the Georgia Institute of Technology on data collection and analysis to study employee driving and charging habits, with the goal of improving all-electric driving and charging performance. Study findings will be shared with commercial customers to provide insights and help facilitate alternative fuel vehicle deployment across the country. Visit www.ford.com.

Hybrid Bus Team Recognized for ‘Visionary Leadership’
Eaton Corp. was part of the Kentucky Clean Fuels Coalition team, along with the Kentucky Department of Education, that received the first-ever Visionary Leadership Award from the Southeast Diesel Collaborative. SEDC is part of the U.S. Environmental Protection Agency’s National Clean Diesel Campaign to reduce pollution emitted from diesel engines.

The KCFC team provides hybrid-electric school buses to the state of Kentucky under a $12 million grant from the U.S. Department of Energy. Eaton assembles the hybrid system, including the clutch, electric motor, battery and six-speed automated transmission. As part of Kentucky’s hybrid bus program, Eaton offers training for drivers, mechanics and first responders. It also provides a technical overview for local communities.

With 162 buses fitted with Eaton hybrid systems, Kentucky has the largest hybrid school bus fleet in the U.S. On average, the hybrid buses are 34 percent more fuel efficient than traditional diesel-powered models. In some cases fuel consumption has been cut in half, depending on driving cycles and styles. The buses, which are used in a wide range of school districts across Kentucky, are typically driven 10,000 to 15,000 miles per year and have a 14-year life. Visit www.roadranger.com.

ELECTRIC VEHICLES

Chicago Awards Electric Garbage Truck Contract
Chicago is set to become the first U.S. city to deploy all-electric, zero-emissions garbage trucks. The five-year contract issued by the city to Motiv Power Systems will put in service 20 Class 8 EV refuse trucks with a GVWR of 52,000 pounds and a range of 60 miles.

The city of Chicago, which operates 600 garbage trucks, chose to request bids for electric refuse trucks after evaluating hybrid and compressed natural gas options. The city found that its garbage routes did not enable those technologies to be financially viable compared to the all-electric option.

Additionally, it has been validating the Motiv electric Powertrain Control System (ePCS) since March 2012 in an all-electric bus. The pilot program, funded by a grant to Motiv from the California Energy Commission, placed the 20-passenger bus, which can cover more than 120 miles on a single charge, in service.

Motiv’s ePCS uses off-the-shelf batteries and motors, which can be mixed and matched to fit the exact size of medium- to heavy-duty electric vehicles from 15,000 to 52,000 pounds. The Chicago refuse trucks, slated to be the heaviest electric vehicles in the U.S., will have the same ePCS system as the pilot bus, but include a larger motor and 10 battery packs. Motiv will work with Detroit Chassis to install the ePCS on a standard refuse chassis and Loadmaster will provide the truck bodies. Visit www.motivps.com.

GM Sets Sights on Electrification
By 2017, General Motors plans to have up to 500,000 vehicles on the road with some form of electrification. Included is a focus on plug-in systems like those used in the Chevrolet Volt extended-range electric vehicle introduced in 2010. The same technology is planned for the Cadillac ELR and the Chevrolet Spark EV, which will go on sale next year in certain U.S. markets. Additionally, the OEM is on track to sell more than 50,000 vehicles this year with electrification, including Chevrolet and Buick models with its eAssist light electrification technology.

Since 2010, Chevrolet Volt operators, including a number of fleets, have collectively driven more than 100 million all-electric miles. The average Volt travels more than 65 percent of the time in pure electric mode, only using the gasoline-powered generator for longer trips. In total, according to the manufacturer, Volts in service have saved 5 million gallons of fuel, equivalent to $21 million in overall gasoline costs based on $4 per gallon. For the first 38 miles, a Volt can operate using only a full charge of electricity stored in its 16.5-kWh lithium-ion battery. When the Volt’s battery runs low, a gas-powered engine/generator extends the driving range another 344 miles on a full tank.

When it arrives in California next summer, the 2014 Chevrolet Spark EV will have undergone more than 200,000 hours of battery testing. The Spark EV is driven by a coaxial drive unit powered by an oil-cooled, permanent magnet motor that produces at least 100 kW (130 HP) and torque of about 400 pounds per feet. More than 75 percent of the propulsion system components are from the Volt and GM’s hybrid truck programs. The vehicle’s more than 20-kWh lithium-ion battery pack is capable of handling multiple DC Fast Charges of up to 80 percent of battery capacity in approximately 20 minutes. Charging can also be completed in fewer than seven hours using a dedicated 240-volt charge. Visit www.gm.com and www.chevrolet.com.

Protean’s In-Wheel Solution
In multiple demonstration vehicles, including a Ford F-150 pickup truck, the Protean Drive fully integrated, in-wheel motor, direct-drive solution from Protean Electric is showing fuel economy improvements up to 30 percent depending on battery size. Designed to fit within the space of a conventional 18-inch road wheel, the system’s 68-pound motors each produce 81 kW (110 HP) and 590 pounds per feet of torque and, through regenerative braking capabilities, allow up to 85 percent of available kinetic energy to be recovered. Visit www.proteanelectric.com.

Mobile Electric Power Produces Results
In Austin, Texas, Energy Xtreme’s cleantech mobile electric power idle reduction solution has been installed in 33 of the city’s public works trucks and more than 600 Austin Police Department vehicles. Additional units have been retrofitted on Austin Energy and water utility department trucks. The producer of mobile power idle reduction systems has also installed its solution in an Austin EMS ambulance.

The Energy Xtreme mobile power idle reduction system is a smart power management device that provides power, without engine engagement, to vehicles with demanding electrical needs. The system allows a vehicle’s auxiliary electrical systems to operate without having to idle the vehicle’s engine and automatically recharges while the vehicle is being driven. Visit www.energyxtreme.net.

PROPANE & NATURAL GAS

Propane-Powered Buses
CleanFUEL USA and Collins Bus Corp. have delivered 134 propane autogas school buses to First Student Inc., the largest provider of student transportation services in North America. The buses will be used by First Student to provide service to Seattle Public Schools and Portland (Oregon) Public Schools. The purchase of the buses was made possible through grants from the U.S. Department of Energy and the American Recovery and Reinvestment Act.

The Collins propane-powered NEXBUS is built on a dual rear-wheel GM chassis and utilizes a GM 6.0-liter engine. It has an estimated range in excess of 300 miles and is available in capacities up to 32 passengers. The propane autogas fuel system was developed in partnership with CleanFUEL USA and has obtained certification from both the U.S. Environmental Protection Agency and the California Air Resources Board. Propane autogas, the third most widely used transportation fuel after gasoline and diesel, averages 40 to 50 percent fewer emissions per gallon. Visit www.cleanfuelusa.com and www.collinsbuscorp.com.

SuperShuttle Deploys 75th Alternative Fuel Vehicle
An operator of propane autogas vehicles since 2009, SuperShuttle has placed its 75th propane-powered shuttle in service in Phoenix. The alternative-fueled van is equipped with a ROUSH CleanTech propane autogas engine fuel system.

During its life cycle, each SuperShuttle propane autogas shuttle will release 175,000 fewer pounds of carbon dioxide than it would if it were operating on gasoline, the company noted. SuperShuttle franchisees operating these alternatively fueled vehicles are saving an average of $200 per week, or $10,400 per year, based on historically lower propane autogas costs and reduced maintenance. Visit www.roushcleantech.com.

Linde Demonstrates Mobile LNG Fueling
Linde North America has conducted a successful trial of its new LNG mobile fueling unit and plans to expand its use of mobile fuelers to help fleets make the transition to LNG fuel. Linde operates cryogenic plants and makes several million deliveries of cryogenic gases annually. It offers the technologies, equipment, supplies and services for LNG fueling solutions, including producing and servicing mobile and permanent refueling stations. Visit www.lindelng.com.

Alliance AutoGas Adds to Its Clean Fueling and Conversion Network
Alliance AutoGas welcomes new Canadian partner Wilsons Fuel Company Ltd. to its expanding clean vehicle fueling and conversion network. Wilsons brings the Alliance program to Nova Scotia, New Brunswick, Prince Edward Island, and Newfoundland and Labrador for fleets running on propane autogas. The Alliance program guides fleets through every aspect of switching to propane, including vehicle conversions, fueling, on-site fuel station installation, data integration, training and technical support. The Alliance AutoGas partner network now spans 40 states, Washington D.C. and seven Canadian provinces. Visit www.allianceautogas.com.

GAS & CLEAN DIESEL

Clean Diesel Technology Delivering for the Future
Advancements in clean diesel technology over the past decade, in conjunction with new research and development in all types of diesel engines, will play a major role in helping meet the updated Clean Air Act particulate matter (soot) standards announced by the U.S. Environmental Protection Agency.

“For the last decade, diesel technology has undergone a fundamental transformation to near zero emissions, based on ultralow sulfur diesel fuel, advanced clean-burning engines and new emissions control technology,” said Allen Schaeffer, executive director of the Diesel Technology Forum. “These advancements have occurred across the board, from the smallest industrial engine to increasingly popular clean diesel cars, commercial trucks, and off-road machines and equipment. The results of these efforts are clear since today, according to EPA, diesel engines account for only a small portion of the national PM emissions inventory – less than 6 percent.

“These last 10 years truly are the decade of clean diesel and the results are visible today,” Schaeffer continued. “New highway diesel truck engines have near zero emissions of particulate matter and oxides of nitrogen – a remarkable 98 percent less than 1988 models. It is also noteworthy that truck and engine manufacturers are not only producing near zero-level emissions, but these vehicles are also consuming an average of 5 percent less fuel. Just how significant is this accomplishment? Consider that it now takes 60 of today’s clean diesel heavy-duty trucks to equal the particulate emissions of one 1988 truck – a 60-to-1 ratio.”

Similar reductions in emissions of particulates and oxides of nitrogen are well underway and will be completed by 2014 for the wide range of off-road engines found in everything from small construction to large off-road equipment.

“Beyond the new technology advancements in reducing particulate emissions, there are opportunities for modernizing and upgrading existing diesel engines and equipment,” Schaeffer noted. “We are continuing to work with national environmental and health organizations to increase funding for the highly successful voluntary and incentive-based Diesel Emissions Reduction Act, which is helping to modernize and upgrade older diesel engines in school and transit buses, commercial trucks and construction equipment.”

Visit www.dieselforum.org.

Mack and Volvo Receive Greenhouse Gas Certificates
The full lineup of model year 2014 trucks and tractors from Mack Trucks and Volvo Trucks is now certified by the U.S. Environmental Protection Agency and the National Highway Traffic Safety Administration in accordance with 2014 fuel efficiency and greenhouse gas regulations. Visit www.macktrucks.com and www.volvotrucks.us.com.

Navistar Announces Clean Engine Technology Plan
Navistar International Corp. said it will introduce its next generation clean engine solution – In-Cylinder Technology Plus (ICT+) – to meet U.S. Environmental Protection Agency emissions regulations for 2010 and position the company to meet greenhouse gas rules in advance of 2014 and 2017 requirements. The ICT+ technology combines Navistar’s advanced in-cylinder engine solution with urea-based aftertreatment. Visit www.navistar.com.

GMC and Chevrolet Bi-Fuel Pickup Production Begins
Now underway is production of the 2013 Chevrolet Silverado HD and GMC Sierra 2500 HD bi-fuel pickup trucks. Powered by Vortec 6.0-liter V-8 engines, the trucks run on gasoline or compressed natural gas (CNG) and seamlessly switch between the two fuels. CNG and gasoline tanks have a combined range of 650 miles. The Type-3 single-tank CNG system in the Silverado HD and Sierra 2500 HD is designed to retain more bed space. The pickups are available in standard and long-box and two- or four-wheel drive in the extended cab models.

GM and Chevrolet bi-fuel pickups are ordered from the factory, sent to tier-one supplier IMPCO for installation of the CNG bi-fuel delivery and storage system, and then delivered to the dealer or to an upfitter. The vehicles meet all U.S. Environmental Protection Agency and California Air Resources Board emission certification requirements.

“At Chesapeake Energy Corp., we are converting our fleet of more than 5,000 vehicles to run on natural gas, and having options from GMC and Chevy is critical to help us reach our conversion goal,” said Nate Pumphrey, director of fleet operations. “Following our full conversion, we will save $11 million to $12 million annually on fuel costs. As a fleet manager, the stable price of natural gas is another major benefit that helps me budget more accurately, and the fuel’s reduced emissions align with Chesapeake’s commitment to environmental excellence.”

Visit www.gm.com and www.chevrolet.com.

OILS & LUBES

Phillips 66 Offers Natural Gas Engine Oils
To support customers using natural gas-powered vehicles, Phillips 66 Lubricants has introduced natural gas engine oils. The Phillips 66, Conoco and 76 Lubricants and Guardol NG and Kendall Super-D NG products are designed for use in trucks powered by compressed natural gas or liquefied natural gas as well as in other natural gas-powered mobile equipment.

The new oils from Phillips 66 are formulated to meet the enhanced wear protection requirements of diesel-conversion natural gas engines. Lubricants for natural gas engines must protect against a larger range of conditions than diesel engine lubricants. To meet these special requirements for converted diesel engines, the oils offer temperature and oxidation control, balanced ash content to prevent valve stem deposits and reduce valve seat recession, and better shear stability and exhaust aftertreatment protection. The oils are approved for Cummins CES 20074 and Detroit Diesel 93K216 specifications. Visit www.phillips66lubricants.com.

RSC Bio Solutions
A manufacturer of bio-based cleaning, degreasing and lubricating products, RSC Bio Solutions is making available a line of biodegradable and nonhazardous products for fleet applications. Included is the company’s line of EnviroLogic bio-based hydraulic fluids and gear oils and SafeCare cleaners and degreasers. Visit www.rscbio.com.

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