Tag: Propane Autogas Vehicles

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Green News

ACT Expo Highlights
Nearly 200 alternative fuel and clean transportation industry leaders were on hand at the Alternative Clean Transportation Expo in May to present information on key advancements in alternative fuels and clean vehicles, including electric, hybrid, hydrogen, natural gas, propane autogas, clean diesel and renewable fuels technologies.

The 2014 ACT Expo, co-located with the NGV Global conference, also provided off-site technical tours of local alternative fuel vehicle and infrastructure projects; fueling, equipment, technology and vehicle displays; and a ride-and-drive with the latest light-, medium-, and heavy-duty alternative fuel and clean technology vehicles. More than 175 suppliers of alternative fuels and clean vehicle technologies sponsored the joint conferences.

A record number of propane autogas exhibitors, including propane autogas retailers and original equipment manufacturers, presented their latest solutions at ACT Expo. Included were Alliance AutoGas, CleanFUEL USA, Freightliner Custom Chassis Corp., Icom, Isuzu, New Eagle, Power Solutions International, Powertrain Integration and ROUSH CleanTech.

At the Propane Education & Research Council display, a ROUSH CleanTech E-450 transit shuttle bus and the newly released MT45 strip chassis from Freightliner Custom Chassis Corp. were on display. PERC also showcased new flat-tank fuel storage technology from Propane Performance Industries, an Exmark Lazer Z S-Series propane-powered lawn mower with a Kohler EFI power-plant engine, and a Superior Energy Systems autogas dispenser.

The newest additions to Peterbilt’s lineup of natural gas-powered commercial vehicles, including the vocational Model 567, were on display during the ACT Expo. The 567 is equipped with a Cummins Westport ISX12 G CNG engine and Quantum Fuel Systems Technologies Worldwide’s back-of-cab CNG fuel storage solution that uses the company’s Q-Lite tank technology and can store 123 diesel gallon equivalent (DGE) of fuel.

Mack’s natural gas-powered Pinnacle models at ACT Expo included axle-back models with both LNG and CNG power supplied by a Cummins Westport ISX12 G engine. Mack Trucks, which also offers natural gas-powered TerraPro models, recently introduced an LR series refuse vehicle and plans to announce a natural gas-powered version of the Mack Granite.

Volvo Trucks showcased a CNG-powered VNL day cab and a prototype dimethyl ether-powered VNL day cab at ACT Expo. Both vehicles are part of Volvo Trucks’ “Blue Power” natural gas strategy for North America. Volvo currently offers CNG- and LNG-powered versions of its VNM day cab and VNL sleeper and day cab models powered by spark-ignited gas engines. The OEM also continues to work toward commercialization of dimethyl ether-powered trucks for the North American market, and is developing a fully integrated natural gas solution, a compression ignition engine that utilizes LNG.

Freightliner Trucks now offers factory-installed LNG fuel tanks for the Cascadia 113 day cab with a Cummins Westport ISX12 G engine and a 155 DGE CNG tank. The company also showcased a Freightliner 114SD CNG roll-off concept truck equipped with the Cummins Westport ISX12 G, and a Freightliner Custom Chassis Corp. S2G liquid propane-fueled chassis with a stake body and crane. Visit www.actexpo.com.

NAFA Pioneers Fleet Sustainability Program
The NAFA Sustainable Fleet Standard Program, developed in conjunction with CALSTART, will allow member organizations to assess how to enhance practices to decrease fuel dependence and emissions while increasing the efficiency of vehicles and reducing costs.

With the new program, notes NAFA President Claude T. Masters, CAFM, fleet services manager at Florida Power & Light Co., NAFA intends to pioneer a movement in the fleet community that emphasizes the economic and environmental benefits of sustainability. “The importance of sustainable practices becomes more evident each day,” he said. “By becoming more energy independent and efficient, our members will extend benefits to their bottom line and their customer base.” Visit www.nafa.org.

Florida Power & Light Wins EPA Award
Florida Power & Light Co. has received the U.S. Environmental Protection Agency’s Clean Air Excellence Award for 2014, which honors innovative programs that benefit communities, the environment and the economy. In particular, the EPA recognized FPL’s deployment of fuel-efficient vehicle technology, an important part of the utility’s overall efforts to provide electric service to its 4.7 million customers throughout Florida.

FPL operates one of the largest sustainably responsible fleets in the nation with approximately 1,750 biodiesel-powered vehicles and 550 electric and hybrid electric vehicles. In 2013, FPL’s clean-vehicle fleet saved 682,000 gallons of petroleum fuel and prevented more than 6,800 tons of carbon dioxide emissions. Visit www.fpl.com.

HYBRIDS

Odyne Endorsed by Allison, Taps John Deere, Introduces Export Power System
Allison Transmission has endorsed the use of its 3000 and 4000 Series transmissions with the Odyne plug-in hybrid PTO-based system. The Odyne hybrid power system interfaces with Allison Transmission’s fully automatic transmissions.

Hybrid energy is captured in the Odyne system using Remy electric propulsion motors and Johnson Controls’ lithium-ion battery technology and components. The system’s PTO interface provides a direct connection between the hybrid system and the transmission. Odyne’s hybrid system and ePTO can power most equipment for an entire day with the engine off.

Odyne Systems is also working with John Deere Electronic Solutions, previously known as Phoenix International, as a supplier of its JDES PD300 power inverter. The inverter drives the Remy electric motor in the Odyne hybrid system.

Additionally, Odyne is now incorporating export power system technology in its hybrid solution capable of providing up to 6 kilowatts or greater from the hybrid battery system to power large electrical loads, equipment and tools. The system has been tested to 18 kilowatts and is designed for applications up to 36 kilowatts.

The export power capability of the Odyne system potentially eliminates the need for vehicle-mounted or towed generators, or to continually idle the truck to operate engine-driven generators. The system provides consistent power conversion throughout the entire range of the battery charge and will operate without interruption at a work site, even if battery capacity drops, since the hybrid system has the ability to recharge the battery using the chassis engine. Visit www.odyne.com.

Kinetics Hybrid Approved for NYSERDA Voucher Program
The New York State Energy Research & Development Authority (NYSERDA) has announced that the Crosspoint Kinetics hybrid electric system qualifies for voucher funding. Fleets operating Class 3-8 vehicles in the New York City area can now get up to 80 percent of the system’s cost reimbursed as part of an ongoing initiative to reduce emissions in the region. To qualify for up to $40,000 per truck, the vehicles must be converted to electric, hybrid electric or CNG, and must spend at least 70 percent of their time operating in the five boroughs of New York City.

The Kinetics hybrid system is a bolt-on solution that has undergone testing at FTA/Altoona, CALSTART and Cummins, and in more than 6 million miles of field driving with customers.

The New York City Alternative Fuel Vehicle – Voucher Incentive Fund has earmarked $6 million for the program with NYSERDA, in partnership with the New York City Department of Transportation, the New York State Department of Transportation and CALSTART. Visit www.crosspointkinetics.com.

GREEN VEHICLES

AT&T Deploys 8,000th CNG Vehicle
AT&T recently fielded its 8,000th CNG vehicle, achieving a milestone in the company’s 10-year, $565-million commitment to add approximately 15,000 alternative fuel vehicles to its fleet by end of 2018. The 8,000th CNG vehicle, a 2014 Chevy Express van, will be used in the St. Louis metropolitan area.

In addition to CNG, AT&T has deployed hybrid electric, all electric and extended-range electric vehicles, for a total AFV fleet of more than 10,000 vehicles in 43 states, Puerto Rico and the District of Columbia. The company plans to continue to deploy a mix of technologies. Visit www.att.com.

Westport WiNG Receives CARB and EPA Certifications
Westport has received certification from the California Air Resources Board for its 2014 model year Westport WiNG Ford F-150 3.7-liter pickup truck with a dedicated CNG system. The F-150 pickup, which is also certified by the EPA, runs on CNG and is available with 17-gasoline gallon equivalent (GGE) or 23-GGE tanks.

Westport has also received certification from the EPA for its 2015 model year Ford F-250 and F-350, 6.2-liter Super Duty trucks with the Westport WiNG bi-fuel CNG system. The F-250 and F-350 trucks run on both gasoline and CNG and are available with 17-GGE or 23-GGE tanks, or a variety of combinations using the underbody tanks. Visit www.westport.com/products/automotive.

Bi-Fuel Options Set for 2015 GMC and Chevrolet Models
A bi-fuel CNG option is available on all 2015 Chevrolet Silverado and GMC Sierra 2500HD and 3500HD single-rear-wheel pickup truck models. Express and Savana vans are also available with fully dedicated CNG fuel systems, including three- or four-tank models on the cargo vans.

“Based on current average fuel prices, CNG is more than a dollar cheaper than an equivalent gallon of gasoline, giving fleets an incentive to use CNG to power their vehicles,” said Ed Peper, U.S. vice president, General Motors Fleet and Commercial. “Given the consistent cost savings and expanding infrastructure, commercial interest in CNG vehicles continues to grow.” Visit
www.gmfleet.com.

Omnitek Selected for City of Little Rock Pilot Program
Omnitek Engineering Corp. has been selected for a city of Little Rock, Ark., pilot program intended to demonstrate the economic benefits and environmental effectiveness of the company’s diesel-to-natural-gas engine conversion technology. The converted Navistar DT466E heavy-duty truck engines in the city’s municipal fleet will utilize Little Rock’s new CNG fueling station.
Visit www.omnitekcorp.com.

Quantum to Supply Heavy-Duty OEMs
Quantum Fuel Systems Technologies Worldwide has announced it will offer natural gas storage systems to the heavy-duty OEM market. In 2013, the company introduced rail-mounted storage systems for medium- and heavy-duty trucks, and in March 2014 it introduced a lightweight back-of-cab storage system. Visit www.qtww.com.

Video Series Features Clean Diesel Technology for Off-Road Engines
The Diesel Technology Forum is launching a 10-part video series highlighting the research, development, and strategies used by leaders in clean diesel technology to produce near-zero emissions in new off-road engines and equipment. The series includes interviews with technology and business executives.

“This year marks a new era for construction and other off-road diesel engines and equipment,” said Allen Schaeffer, executive director of the Diesel Technology Forum. “Manufacturers have met the challenge from the U.S. Environmental Protection Agency to virtually eliminate emissions of particulate matter and nitrogen oxides in the fourth-generation Tier 4 Final emissions standards. There is no better example of innovation and achievement in clean, fuel-efficient technology than what is now available from diesel engine and equipment makers.”

Upcoming videos will feature strategies in achieving the Tier 4 standards from Cummins, Bosch, CASE Construction Equipment, Caterpillar, Deere and Co., FPT Industrial, Isuzu, Johnson Matthey, MTU America, Volvo Powertrain and Yanmar. Visit www.dieselforum.org.

EPA Announces Funding to Clean Up Diesel Engines
The U.S. Environmental Protection Agency is making available $9 million in grant funding for clean diesel projects. The funding comes from the EPA’s Diesel Emission Reduction Program. Projects may include school and transit buses, heavy-duty trucks and other diesel engines. Visit www.epa.gov.

Worcester RTA Fields Proterra EV Buses
The Worcester Regional Transit Authority, using approximately $7 million of federal and matching state funds from MassDOT, has purchased six Proterra plug-in, all-electric buses. The new buses are expected to emit 130 fewer tons of carbon dioxide annually than models running on diesel, and the RTA estimates a decrease in operating costs of $3 million over 12 years.

The only EV bus manufacturer to have buses in revenue service anywhere in the U.S., Proterra has units running in San Antonio, Tallahassee, Fla., and Pomona, Calif., among other cities, and has announced contracts with Reno, Nev., Nashville, Tenn., and Louisville, Ky. Visit www.proterra.com.

School Districts Replacing Buses with Propane Autogas Models
Broward County Public Schools, the nation’s sixth-largest school district, has purchased 98 propane autogas-fueled buses for high-mileage routes. The county expects a six-month return on investment for the additional cost of the alternative fuel models. Each bus will displace about 40,000 gallons of diesel and emit 150,000 fewer pounds of carbon dioxide over its lifetime. The school district purchased the buses from Florida Transportation Systems, the authorized Blue Bird dealer in Florida. The Blue Bird Propane-Powered Vision models, each equipped with a ROUSH CleanTech fuel system, include a 100-gallon extended-range tank that provides a 93-usable-gallon capacity.

Almost 50 buses fueled by propane autogas will begin operation for the 2014-2015 school year in the Cleveland Metropolitan School District. Cleveland Schools, Ohio’s second-largest school district, will replace 12- to 13-year-old diesel buses with Blue Bird’s Propane-Powered Vision buses from Cardinal Bus Sales, Ohio’s Blue Bird dealer. Each bus is equipped with a ROUSH CleanTech propane autogas fuel system, including 20 outfitted with wheelchair lifts. Visit www.roushcleantech.com.

CleanFUEL USA Unveils Fully Integrated Fuel Management System
A complete fuel network management system for electronic dispensers – CleanFUEL eCONNECT – has been introduced by CleanFUEL USA. CleanFUEL eCONNECT features remote access and control capabilities from a computer, tablet or mobile device. The software has dispenser diagnostics and real-time reports. Fleet managers can also customize CleanFUEL eCONNECT to meet specific data collection needs, such as vehicle mileage, fuel consumption and driver controls. Additional CleanFUEL eCONNECT options include keypad entry, card reader, RFID and key fob, as well as integrated printing. Visit www.cleanfuelusa.com.

GREEN EVENTS

AltCar Expo
September 19-20, 2014
Santa Monica, Calif.

AltCar Expo, a free event now in its 9th year, will demonstrate the latest green technology vehicles, including electric, plug-in hybrid, hybrid electric, natural gas, propane, biodiesel, ethanol and hydrogen models.
www.altcarexpo.com

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Green Truck Summit

The Green Truck Summit, held in conjunction with The Work Truck Show 2014, provided an opportunity for more than 550 attendees to gather information about innovative clean vehicle technologies, alternative fuel trends and upcoming products. Produced by the NTEA and presented by International Truck, the 2014 Green Truck Summit was opened with a keynote address by Patrick Davis, director, Office of Vehicle Technologies, Energy Efficiency and Renewable Energy, U.S. Department of Energy.

“The choices in fuel-efficient technologies continue to expand,” Davis stated. “As of August 2013 there were 25 tractor, 13 refuse truck, 8 van, 17 transit bus and 18 vocational truck models powered by alternative fuel sources on the market. Fleets are putting more AFVs on the road than ever before and helping displace the use of petroleum. Clean Cities participants, in fact, have surpassed 5.4 billion gallons of fuel savings.”

Broken down by fuel type, Davis reported that the largest percentage, at 60.9 percent of that fuel reduction, was for natural gas engines, followed by biodiesel, ethanol, propane and electric vehicles. The high number for natural gas also reflects an expanding fueling infrastructure, which now includes 1,334 CNG, 90 LNG and 2,978 LPG stations.

“As many as 23 major fleets are now part of the National Clean Fleets Partnership,” Davis related, “and as alternative fuel engine and battery system development continues, the costs for fleets will continue to be reduced while energy density, which has doubled in five years, will continue to grow.”

DOE provides a variety of tools and assistance for fleets at www.afdc.energy.gov, including online calculators for petroleum reduction planning, evaluating return on investment for alternative fuel vehicles and infrastructure, and the AFLEET Tool for calculating petroleum use, cost of ownership, and pollution and greenhouse gas emissions. Also available are interactive maps of alternative fueling stations and truck stop electrification sites, as well as data search capabilities for researching vehicles, engines, laws and incentives.

Green Truck Leadership Award
Another highlight of the Green Truck Summit was the presentation of the Green Truck Leadership Award to U.S. Senator Debbie Stabenow of Michigan for her contributions to promoting advanced alternative fuels and technologies for work trucks. Senator Stabenow is the sponsor of the Advanced Vehicle Technology Act of 2013, which directs the Secretary of Energy to work toward substantially reducing or eliminating petroleum use by and emissions from passenger and commercial vehicles.

The Work Truck Show 2014 Green Award
The EchoDrive bolt-on hybrid electric kit from Echo Automotive was awarded The Work Truck Show 2014 Green Award, given annually to the product at The Work Truck Show that a panel of trade media and fleet manager judges determines best enhances vocational truck fuel utilization.

EchoDrive is a plug-in system that bolts directly to the vehicle and includes an advanced battery, electric motor, inverter and charger. The components work together to provide torque assistance and recover braking energy. Green Award judges cited EchoDrive for offering a complete fuel-saving package that can easily be added to or removed from existing vehicles. Echo-certified technicians can install EchoDrive in four to six hours using existing mounts.

Attendees were able to test drive a Ford E-250 cargo van equipped with EchoDrive during the Green Truck Ride-and-Drive held as part of The Work Truck Show. Echo Automotive also announced that production is expected to begin in the first quarter of 2015 on EchoDrive systems for 2010-2014 GM 2500 and 3500 vans, including Chevrolet Express and GMC Savana models. Visit www.echoautomotive.com.

2014 Green Truck Ride-and-Drive
Fleet managers at The Work Truck Show and the Green Truck Summit were able to test drive more than 20 sustainable technology vehicles during the event’s Green Truck Ride-and-Drive. The vehicles, available for test drives on city streets and on a closed-access course, included trucks, shuttle buses and vans powered by bi-fuel, CNG, electric hybrid, high-efficiency diesel, hydraulic hybrid, plug-in electric and propane autogas systems.

Suppliers and vehicles participating in the 2014 Green Truck Ride-and-Drive included:
• Allison Transmission – shuttle bus with parallel electric hybrid transmission system
• Altec Industries – aerial device with plug-in hybrid energy management system
• AMP Trucks/Workhorse – electric walk-in van
• Boulder Electric Vehicle – plug-in electric van
• Crosspoint Kinetics – parallel electric hybrid shuttle bus
• Echo Automotive Inc. – plug-in electric hybrid van
• Freightliner Custom Chassis Corp. – ultraclean high-efficiency diesel walk-in van
• Freightliner Trucks – natural gas dump truck
• Hino Trucks – electric hybrid cabover trucks
• IMPCO Automotive – bi-fuel CNG sedan
• International Truck – plug-in electric tractor
• Isuzu Commercial Truck of America Inc. – CNG N-Series truck
• Kenworth Truck Co. – CNG roll-off straight truck
• Lightning Hybrids – hydraulic hybrid shuttle bus
• Odyne Systems LLC – plug-in parallel electric hybrid truck
• Peterbilt Motors Co. – CNG day cab tractor
• Ram Commercial – CNG pickup
• ROUSH CleanTech – liquid propane autogas pickup
• Vanair Manufacturing Inc. – diesel idle management system
• VIA Motors Inc. – electric pickup
• XL Hybrids – hybrid electric cargo van
• Zenith Motors – electric cargo van

Green Truck Summit Sessions
Technical experts, government officials, business leaders and fleet managers presented a variety of technical sessions at the Green Truck Summit. Among them was “Successfully Selecting and Deploying Green Technologies – A Fleet Perspective,” during which fleet managers shared how and why they successfully chose and deployed the right sustainable technologies for their operations. In a panel presentation on “The Future of Sustainability for Work Trucks,” nine OEMs presented strategies and solutions for incorporating alternative fuels and advanced technologies into their future product offerings.

Other Green Truck Summit sessions covered:
• Work Truck Fuel and Advanced Technology Deployment and Trends
• The Vision and Reality of Natural Gas, a 100-Year Transportation Fuel
• The Successful Application of Low-Cost Strategies for Reducing Fleet Fuel Consumption
• Finishing Maintenance Training Before Your Alternative Fuel Truck Arrives
• Deploying Vehicles with Electric Drive Technology
• Choosing the Right Sustainability Technology for Your Truck’s Drive and Duty Cycles
• Idle Management Technology and Implementation Strategies for Work Trucks
• Electrification of Accessory Loads
• Financial Incentives for Alternative Fuel and Green Technology on Trucks
• Fueling a Competitive Edge: How Top Fleets are Succeeding with Propane Autogas
• Analysis of Alternative Fuels and Green Technology from a Return on Investment Perspective

Editor’s Note: Look for reports on Green Truck Summit sessions in future issues of Utility Fleet Professional. The 2015 Work Truck Show and Green Truck Summit will be held March 4-6 in Indianapolis. Visit www.ntea.com.

GREEN TECHNOLOGIES

Odyne Systems Delivers First DOE Award Truck
Odyne Systems has rolled out one of the first units deployed under a $45.4 million U.S. Department of Energy award. The money is being used to develop and deploy plug-in hybrid systems on more than 120 trucks for investor-owned utilities and municipal electric companies throughout North America.

The Odyne plug-in hybrid system interfaces with Allison Transmission’s fully automatic gearboxes and uses a Remy electric motor in parallel with the existing drivetrain to provide launch assist and regenerative braking. At the work site, the system, featuring Johnson Controls lithium-ion battery packs, powers applications with the engine off.

Odyne systems are modular and can be applied and retrofitted to a wide range of work truck chassis in various types of operations. The systems are sold through Altec, DUECO and Terex Utilities and serviced by those organizations as well as by Allison Transmission distributors. Visit www.odyne.com.

XL Hybrids Expands Powertrain Technology to Ford
The new XL3 Hybrid Electric Drive System from XL Hybrids is now available for Ford cutaway and strip chassis vehicles. The application of the hybrid electric powertrain technology to a new vehicle platform extends the company’s reach from Class 1 and 2 vans to Class 3 and 4 truck and shuttle bus configurations up to 14,500 pounds GVW.

The XL3 Hybrid Electric Drive System is a charge-sustaining powertrain that installs in five hours and does not necessitate special plugs, charging or fueling, driver training or maintenance requirements. XL Hybrids is making the technology available for Ford E-350 and E-450 cutaway models immediately, and soon will offer the system for E-350 and E-450 stripped chassis and for GMC 3500/4500 cutaway chassis. Visit www.xlhybrids.com.

eNow Announces Partnerships
A developer of solar-based auxiliary power systems for medium- and heavy-duty trucks and buses, eNow has formed a new business alliance with Velociti, a provider of technology deployment services. As a result, Velociti will be capable of installing any of eNow’s solar-powered eCharge energy systems either at a customer’s facility or at a Velociti facility.

eNow offers several solar auxiliary power systems. Its eCharge Solar Battery Charger is designed for vehicles that lose battery charge when powered off for extended periods, and for vehicles with emergency/safety lighting, liftgates or other battery-powered auxiliary systems. Recently, Palfinger added eNow’s 100-Watt eCharge Solar Battery Charger as an optional feature on all of its liftgate systems. Previously announced eNow partners include Bergstrom, Mitsubishi Fuso Truck of America, Hercules Mfg. Co. and Anthony Liftgates, and the California Air Resources Board has approved the use of eNow’s solar-powered auxiliary power system on heavy-duty diesel-fueled vehicles.

“We’re always on the lookout for technologies that our customers can leverage to maximize efficiency and value in their fleet,” said Velociti President Deryk Powell. “eNow’s solar technology is that type of value-added product. Additionally, fleets know that effective maintenance of their assets can improve productivity, efficiency and lower costs, and many fleets today are facing technician shortages. Using an expert to deploy and support transportation technologies in fleet operations means company technicians can focus on keeping today’s complex equipment operating properly.” Visit www.enowenergy.com and www.velociti.com.

Allison Launches FuelSense
Freightliner will be the first OEM in North America to release FuelSense in medium-duty trucks. The new fuel-efficiency package from Allison Transmission, the manufacturer said, has cut fuel consumption by up to 20 percent during both testing and simulations. The new features will be available in late 2014 in Freightliner M2 chassis equipped with Allison 2000 and 3000 series transmissions.

According to Lou Gilbert, Allison Transmission’s director of North American marketing and global brand development, FuelSense adapts to driving conditions using features that have a proven impact on fuel economy. In particular, FuelSense features automatically adapt shift schedules and torque based on load, grade and duty cycle.

Included in FuelSense are 5th Generation smart controls, acceleration management, an inclinometer, EcoCal shift technology designed to keep engine speed at an efficient level, Dynamic Shift Sensing to automatically sense when low-engine speed shifts can be made, and Neutral at Stop to save fuel and reduce emissions when the vehicle is stationary. Visit www.allisontransmission.com.

Video Series Documents Fleet Success with Propane Autogas
Straight Talk, a new video series from the Propane Education & Research Council, features interviews with fleet managers about their experiences using propane autogas. The goal of the series is to document topics PERC identifies as important to fleets considering a switch to alternative fuels, including return on initial investment, ease of installation and access to affordable refueling infrastructure. The series is available at www.propanestraighttalk.com.

According to PERC, propane autogas sales reached record numbers in 2013 as OEMs introduced new light- and medium-duty vehicles and added more EPA- and CARB-certified conversions. The EPA-approved alternative fuel emits 12 percent less carbon dioxide, 20 percent less nitrogen oxide, 60 percent less carbon monoxide and costs 40 to 50 percent less than gasoline. Visit www.autogasusa.org.

Powertrain Integration Showcases Propane Autogas Solutions
As Powertrain Integration celebrates 10 years of providing GM with propane autogas engine solutions, the company is highlighting its offerings of LPG engine packages, including medium-duty vehicle applications in conjunction with Freightliner Custom Chassis Corp. and CleanFUEL USA.

Displays from Powertrain Integration provide a view into its GM 6.0L LC8 propane autogas engine as well as the recently released PI-GM 8.0L LPG V8, including a cutaway of the 8.0L intake manifold that incorporates CleanFUEL USA’s latest Liquid Propane Injection system and a PI ECM with full SAE J1939 communications. The engine produces 339 horsepower at 4,100 rpm and 495 pound-feet of torque at 3,100 rpm, and is validated for up to 33,000 pounds GVWR in on-highway use. Visit www.powertrainintegration.com.

Blue Star Gas Installs Propane Fueling Sites in 10 Cities
Eleven 24-hour propane vehicle refueling stations in the Puget Sound region have been opened by Blue Star Gas, a propane fuel supplier and a member of the Alliance AutoGas clean vehicle conversion and refueling network. The refueling stations will serve more than 400 customer vehicles in the Pacific Northwest, providing customers with 24/7 access to pumps via a card-reading system, which also enables users to track fuel savings and miles-per-gallon usage.

The propane autogas refueling sites will service the Pacific Northwest’s growing population of alternative fuel vehicles, according to Darren Engle, Blue Star Gas director of government relations. “As more companies convert to alternative fuels, Blue Star Gas is providing the resources they need to make the transition easy and simple,” Engle said.

Fleets in the area can contact a local Blue Star Gas fleet specialist for access to the stations and training on safe refueling, and for more information about propane autogas and available equipment options. Visit www.bluestargas.com.

ACEEE Releases 2014 Environmental Scores
The American Council for an Energy-Efficient Economy has released its 17th annual environmental ratings for vehicles. “We’ve had such an influx of hybrid and electric vehicles in recent years that the race to earn a spot on the Greenest list is more competitive than ever, particularly for conventional vehicles,” said Shruti Vaidyanathan, ACEEE lead vehicle analyst. “It’s encouraging to see automakers investing heavily in eco-savvy vehicles.”

For this year, the Smart ForTwo Electric Drive topped the ACEEE Greenest list, followed closely by the Toyota Prius C and the Nissan Leaf. Toyota’s entire line of Priuses performed well in 2014 with the regular Prius and the Prius plug-in hybrid rated in spots four and seven on the list. Other top scorers included the Honda Civic Hybrid (five), Lexus CT 200h (six), Honda Insight (10) and the Volkswagen Jetta Hybrid (12), as well as the Honda Civic Natural Gas vehicle (nine). New this year is the Mitsubishi Mirage, a subcompact that took eighth place. Rounding out the top 12 spots at number 11 was the nonhybrid gasoline model Smart ForTwo.

ACEEE also identified a Greener Choices list of models, including trucks and SUVs such as the Buick Encore, Nissan Rogue and Ram 1500 HFE. On the Greenercars.org website, each vehicle is assigned a Green Score that incorporates life-cycle greenhouse gas and criteria pollutant emissions. This year, updates to the methodology to more accurately estimate environmental impact include in-use emissions of methane and nitrous oxides, evaporative emissions estimates, and gasoline, diesel and natural gas upstream emissions.

Summary Green Scores of the more than 1,000 configurations of all model year 2014 vehicles are available to subscribers of the interactive database along with each configuration’s fuel economy, health-related pollution impacts and greenhouse gas emissions. Subscribers can also build custom lists for comparing vehicles. Visit www.aceee.org.

GREEN SHOPS

Green Fleet Issues are Driving Software Adoption
Environmental issues are becoming an ever more important motivator for adopting fleet management software, said Ron Katz, senior vice president of North American sales at Chevin Fleet Solutions. “The use of environmental reporting tools available in fleet management software is growing, especially among federal, municipal and large corporate fleets,” he added. “More and more organizations are adopting alternative fuel targets and innovative transportation initiatives as part of wider environmental policies and vehicle operations strategies in an effort to meet sustainability goals.

“We are seeing increasing numbers of clients making moves to switch from six- to four-cylinder selectors, or taking steps to ensure that bi-fuel vehicles are burning the correct fuel for the lowest possible emissions output,” Katz continued. “Some early-adopter fleets are even starting to operate electric vehicles in an effort to make their environmental impact as low as possible.”

Katz went on to explain that one of the difficulties for fleets with sustainability goals is tracking actual fuel usage in a credible way and producing compliance metrics that stand up to environmental auditing. “Producing figures that validate a fleet’s environmental performance is a complex task,” he noted. “That’s one reason why we’re seeing more interest in the alternative fuel management capabilities and environmental reporting analytics available using software that makes detailed, accurate and timely fuel usage information readily available.” Visit www.chevinfleet.com.

Demand to Soar for Eco-Friendly Vehicle Lifts
As fleet maintenance and service shops address new and more stringent environmental requirements, 2014 is shaping up to be the year of the green lift, according to Stertil-Koni USA Inc. President Dr. Jean DellAmore. “As fleets strive to contain costs, enhance efficiency and address environmental mandates, an increasing number are going green in an approach that can benefit both the environment and the bottom line,” he said. “What’s more, the opportunity to go green and reduce costs extends beyond the realm of vehicles to the equipment used to service them.”

Stertil-Koni’s market analysis shows that customers of all types and sizes will increasingly require eco-friendly vehicle lifts in 2014, including a broad array of lifting systems, DellAmore noted. In response, he added that Stertil-Koni has introduced DIAMOND LIFT, which has a total lifting capacity of up to 96,000 pounds and utilizes biodegradable oil and a design that prohibits hazardous shop fluids from entering the environment.

For in-ground lifts, Stertil-Koni has developed its ECOLIFT. With a lifting capacity of up to 90,000 pounds, the in-ground axle-engaging lift only requires 3.5 gallons of fluid per scissor, and, with nothing embedded below ground, can be used at locations with a high water table.

Additionally, Stertil-Koni recently introduced a new generation of its green hydraulic mobile column lift. EARTHLIFT, now with a lifting capacity of 18,500 pounds per column, features columns made of components that are 98 percent recyclable and the company’s Active Energy Retrieval System, which achieves 35 percent more lifting cycles at maximum lifting load.

“Our research clearly indicates that going green is the best way to serve our rapidly growing customer base and simultaneously provide sound environmental stewardship to meet the demands ahead,” DellAmore concluded. Visit www.stertil-koni.com.

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Green News

CALSTART and its industry partners have helped pass legislation in California aimed at enhancing short- and long-term funding for clean trucks, buses and cars. These measures that are expected to have a nationwide impact include:
• Assembly Bill (AB) 8 that will extend and expand funding for advanced vehicle and fuel demonstrations and deployments through 2023, for a total of more than $2 billion. The funds will continue and enhance funding of the current AB 118 program demonstration and incentive projects, including the Hybrid and Zero-Emission Truck and Bus Voucher Incentive Project (HVIP).
• Senate bills 95 and 359, which fill a funding gap in the HVIP voucher program for hybrid and electric trucks and buses, and rebates for clean passenger cars for 2014.
Visit www.calstart.org.

Dalum Named to EDTA Board
Joe Dalum, president and CEO of Odyne Systems, a manufacturer of hybrid systems for medium- and heavy-duty trucks, has been appointed to the board of the Electric Drive Transportation Association. EDTA works with policymakers and the public to advance electric drive transportation.

“I look forward to serving on the board of directors of the Electric Drive Transportation Association during this time of accelerated industry growth and rapid advancements in technology,” Dalum said. “Greater electrification of vehicle systems can help the country meet energy security and environmental goals, while providing operational savings and benefits.”

Dalum also currently serves as president of the Green Truck Association, an affiliate of NTEA. Prior to founding Odyne Systems in 2009, he worked for DUECO, a final-stage manufacturer of medium- and heavy-duty trucks, as engineering manager, vice president and executive vice president. Visit www.electricdrive.org and www.odyne.com.

Electric PTO: The Technology and How It Performs
Presentations on electric PTO technologies from the 2013 Electric Utility Fleet Managers Conference

Mark Greer, Green Fleet market manager at Altec Industries, said that development of the company’s Jobsite Energy Management System (JEMS) was based on looking at all the reasons why the truck engine runs at job sites, including the need to power the boom and provide power for tools, cab comfort and lighting. “The idea was to electrify these loads when at the job site with a system that is sized for the aerial device, accounts for work practices and considers payload requirements,” he related. Greer went on to list the benefits of ePTO technology like JEMS. Included were reduced fuel consumption, lower tailpipe emissions, less idle time at the job site, reduced operating noise, and crew safety and health.

Matt Jarmuz, director of sales at Odyne Systems, noted that trucks more than 14,000 pounds GVW can save 50 percent or more in fuel (more than 1,000 gallons annually), depending on the duty cycle, with a plug-in hybrid propulsion system. The technology, he reported, saves fuel during drive cycles and during stationary operations at work sites.

Odyne’s hybrid architecture, which incorporates Allison automatic transmissions, Johnson Controls lithium-ion batteries and Remy electric motors, is a parallel hybrid solution that can be retrofitted to existing vehicles and installed without the need to modify the OEM drivetrain.

Odyne systems are installed by the company and shipped to final stage manufacturers such as Altec, DUECO, Terex and Utilimaster. Initial market applications for the solution include aerial devices, cranes, digger derricks, and vehicles used for construction and maintenance of underground utilities.

It’s important to understand your application, Jarmuz related. Data acquisition systems can track miles driven per day, kinetic intensity of driving cycle, idle and PTO time, and available time to recharge. For example, the U.S. Department of Energy’s National Renewable Energy Laboratory provided data for a Hybrid Truck Payback Calculator that took into account fuel use and power requirements. Findings included that on average, vehicles are spending more than 90 percent of their time at zero speed, five hours per day in PTO mode and over an average daily distance of 12 miles, a majority were at speeds between 25 and 35 mph.

Plug-in hybrids, Jarmuz concluded, can decrease fuel consumption during driving and at job sites, and lower greenhouse gas emissions. They also are quieter, produce engine maintenance cost savings, provide more power for acceleration and truck-mounted equipment, require a minimal change in operator behavior and their less intrusive design can preserve the OEM chassis warranty.

Nick Cammisa, sales manager, HyPower Products at Terex, provided an overview of the company’s HyPower plug-in hybrid system. Used for boom and tool functions, he noted, the vehicle will operate with the engine off most of the day and the truck will auto-restart if the batteries require a charge. HyPower, which can be retrofitted to existing vehicles depending on body layout, also can provide cabin comfort and exportable power.

Lessons learned for users of earlier-generation HyPower systems are being addressed, Cammisa added. Included are continued exploration of alternative battery technologies and software improvements.

Nina Kisch, manager of transportation services at Pacific Gas and Electric, offered a fleet’s perspective with a presentation titled “PG&E’s ePTO Experience: The Ups and Downs of Electric Worksite Idle Management Systems.” With more than 3,300 on-road alternative-fueled and high-efficiency vehicles, including 349 ePTO units, PG&E is ranked among the top utility fleet users of alternative fuel vehicles.

PG&E’s ePTO vehicle strategy includes trouble trucks with 35-foot aerials. These vehicles have standard specifications and are being ordered with ePTO technology. The fleet also has ordered 55 material handlers with 55-foot booms with ePTO systems that it is considering making a standard specification.

PG&E is measuring hard benefits of plug-in hybrids like fuel costs. Using idle time, fuel use, three-year average fuel price projections, workdays per year, idling fuel cost per year and the price of the system to determine a payback period from fuel savings, Kisch reported, based on the amount of idle time, the payback period can be as short as a little more than two years. Another hard benefit being measured is engine wear, with an estimated reduction in idle time of five hours per day equating to an annual drop in engine wear of 69 percent.

Kisch also outlined soft benefits that can be realized from ePTO use. Those include cleaner air at job sites from reduced emissions, quieter operation, which facilitates safety by improving crew communication and makes utility vehicles less intrusive in neighborhoods, and the ability to extend workdays in cities with noise ordinances.

Challenges are being addressed at PG&E as well, including fostering greater operator acceptance through communication and training, infrastructure needs for charging the battery when trouble trucks go home with employees – addressed by a union agreement to reimburse employees for charging costs – and engineering issues to provide more charge to the battery when driving.

PG&E’s next steps are to integrate its new material handlers into the fleet and obtain performance results, install additional charge points, test an under-hood generator to provide more charge to the batteries when trucks can’t be plugged in regularly, look at transitioning to lithium-ion chemistry and lighter-weight batteries, and continually evaluate next-generation improvements with suppliers. Visit www.eufmc.com.

HYBRIDS

Odyne Systems Showcases Hybrid Power Truck System
Selected for nationwide deployment by the U.S. Department of Energy is a hybrid propulsion system from Odyne Systems. The company was chosen to participate in a $45.4 million award to develop and deploy more than 120 plug-in hybrid systems for trucks throughout North America.

The Odyne plug-in hybrid system on display at ICUEE – held in October at Louisville’s Kentucky Exposition Center – on an International chassis is designed to interface with truck-mounted equipment. According to the company, the system reduces fuel consumption by up to 50 percent, depending on application, and increases power. The Odyne solution uses a Remy electric motor in parallel with the existing drivetrain, and Johnson Controls lithium-ion battery packs, to provide launch assist and regenerative braking and to provide power at the job site.

“We are excited to be introducing several recent developments that are continually advancing hybrid and truck electrification technology,” said Joe Dalum, president of Odyne Systems. “The market is embracing our ePTO functionality and enhanced transmission interface, developed in coordination with Allison Transmission, our investment partner. We look forward to further optimization of the hybrid drivetrain and continued gains in efficiency through additional engineering collaboration with Allison.” Visit www.odyne.com and www.allisontransmission.com.

PG&E Joins with EVI to Unveil Hybrid Electric Bucket Trucks
Class 5 extended-range hybrid electric trucks, capable of providing power to homes and businesses during outages, have been introduced by Electric Vehicles International and Pacific Gas and Electric. The Range Extended Electric Vehicle (REEV) utility trucks, developed by EVI in partnership with PG&E and the California Energy Commission, were designed, built and tested at EVI’s manufacturing plant in Stockton, Calif.

REEV features an all-electric range of 45 miles and fuel savings of up to 30 percent when the units are operating in hybrid mode, the manufacturer noted. PG&E accepted delivery of the first two REEV units this summer, and purchased two additional units after a successful initial demonstration of the vehicles.

PG&E plans to eventually replace all 942 of its conventional fuel Class 5 vehicles, including bucket trucks, flatbeds and other service trucks, with plug-in electric hybrid models, which would save the utility nearly $3.5 million in fuel costs and reduce greenhouse gas emissions by more than 9,000 metric tons annually. In addition to the fuel savings and environmental benefits that PG&E anticipates as it deploys these trucks in increasing numbers, the trucks also offer up to 75 kW of exportable power that could be used to provide power to the grid during planned or unplanned outages.

“These trucks not only will help us reduce our fuel costs as well as our carbon footprint, but in the event of an outage, we would be able to use their exportable power capacity to supply electricity to homes and businesses,” said Dave Meisel, senior director of transportation and aviation services for PG&E. “For us, as a utility, that is a game changer for the future.” Visit www.evi-usa.com and www.pge.com.

NATURAL GAS

Chevrolet and GMC Expand Bi-Fuel Truck and Van Offerings
2014 Chevrolet Silverado 2500HD and GMC Sierra 2500HD bi-fuel pickup trucks are now available in a crew cab configuration. The bi-fuel pickups run on gasoline or compressed natural gas (CNG) and seamlessly switch between the two fuels for a combined range of 650 miles. They are available in standard and long-box and two- or four-wheel-drive models.

In 2015, model year 2014 GMC Sierra and Chevrolet Silverado trucks and Chevrolet Express and GMC Savana full-size passenger vans will be available in dedicated CNG versions. The Express and Savana passenger vans join a dedicated CNG lineup that includes cargo versions of the vehicles.

“With these new vehicles, General Motors offers the most comprehensive lineup of manufacturer-engineered, validated and warranted CNG vehicles, helping fleet managers manage their budget and reduce their carbon footprint,” said Ed Peper, U.S. vice president, GM Fleet and Commercial Sales. “Natural gas is less costly at the pump and significantly reduces carbon dioxide emissions compared to other liquid fuels.”

Using both fuels, the GM and Chevy trucks have an approximate total driving range of 650 miles. The vans are built with a gaseous fuel-ready 6.0-liter V-8 and equipped with dedicated CNG fuel systems, available in three- or four-tank models on cargo vans and exclusively with the three-tank design on the passenger van models. The new CNG passenger vans offer an approximately 200-mile driving range in three-tank versions. With the four-tank configuration, the range on the cargo vans extends to approximately 300 miles. Visit www.gmfleet.com.

American Trucking Associations Partners with NGVAmerica
The American Trucking Associations has become an event partner of NGVAmerica’s 2013 North American NGV Conference & Expo, which took place November 18-21 at the Georgia World Congress Center in Atlanta. Themed “Natural Gas: Transportation Fuel for a Better Bottom Line,” the event, which focused on the NGV market, included three days of sessions, a 75,000-square-foot exposition, a ride-and-drive event, preconference site tours, presentation of annual NGV Achievement Awards and related industry meetings.

As an event partner, ATA provided input to NGVAmerica concerning program content, promoting the event to its membership and participating in the program, including a keynote address by ATA president and CEO Bill Graves. “There has been a great deal of interest in how America’s trucking industry can best utilize natural gas,” Graves said. “By partnering with NGVAmerica, ATA hopes to foster continued dialogue on how this fuel can benefit fleets and the environment.” Visit www.ngvamerica.org.

Bus Fleets Get Propane Autogas Green Award
The Propane Education & Research Council has recognized five public transportation fleets for their use of domestic propane autogas. Fueling with propane autogas, according to PERC, results in an estimated 40 percent reduction in smog-producing hydrocarbon emissions in light-duty vehicles compared with gasoline, and an 80 percent reduction in heavy-duty vehicles compared with diesel.

The five fleets chosen to receive a Top User of Clean-Burning Propane Autogas award were:
• Flint MTA in Flint, Mich., which operates 72 Roush CleanTech propane autogas-fueled shuttle buses. Each bus displaces an estimated 200,000 pounds of carbon dioxide during its lifetime.
• Greater Cleveland RTA in Ohio operates 20 paratransit shuttle buses fueled by propane autogas and plans to add 40 more by 2015. The buses, which replace aging diesel vehicles, are reducing Cuyahoga County’s carbon footprint by 60 percent.
• Metro Cars in Detroit displaces more than 520,000 gallons of petroleum each year and operates more than 200 propane autogas-fueled vehicles, including 13 transit buses converted by ICOM.
• Port Columbus International Airport in Columbus, Ohio, displaces 2.5 tons of particulate matter, 11 tons of nitrogen oxide and almost 9 tons of carbon dioxide each year fueling with propane autogas. The airport operates 19 propane autogas shuttle buses with plans to convert its remaining six diesel buses.
• Unified Government of Wyandotte County near Kansas City, Kan., operates 15 propane autogas vehicles, including 13 transit buses. The county saves approximately $100,000 in annual fuel costs and displaces more than 50,000 gallons of gasoline annually.

“Propane autogas is a proven fuel that reduces emissions and delivers fuel savings,” said Tucker Perkins, PERC chief business development officer. “Our inaugural award winners are models in the public transportation sector of how propane autogas is improving the economic and environmental well-being of citizens and communities nationwide.” Visit www.autogasusa.org.

GE’s CNG In A Box Chosen for Canadian Natural Gas Fueling Stations
To help meet the needs of fleets, Chelsea Natural Gas Limited has purchased 20 GE Oil & Gas CNG In A Box fueling systems. As part of the Canadian energy company’s efforts to develop a natural gas fueling infrastructure, the company plans to use the CNG fueling stations in a semiprivate “card lock” format for shared fueling stations. The first fueling station is scheduled to open next spring.

“In Canada, where commercial fleets are smaller, it is hard for individual fleet operators to justify the expense of building their own natural gas refueling facilities,” said Steve Carmichael, CEO of Chelsea Natural Gas. “GE’s CNG In A Box solution allows us to offer a cost-effective way for fleets to take advantage of the economic and environmental benefits that come with using natural gas as a transportation fuel.”

GE’s CNG In A Box solution is a fully integrated, modular natural gas production system for fleet and retail fueling stations. For Chelsea Natural Gas, several of the CNG In A Box units will feature a cold-weather design. The solution also has payment-enabled fueling dispensers. Visit www.ge.com.

NGVi Launches Heavy-Duty and Light-Duty NGV Maintenance and Diagnostics Training Courses
The Natural Gas Vehicle Institute is offering NGV Maintenance and Diagnostics Training: Heavy-Duty Vehicles and NGV Maintenance and Diagnostics Training: Light-Duty Vehicles courses to help prepare technicians to perform maintenance, diagnostics and repair of natural gas vehicles (NGV). Both courses include operational theory with hands-on exercises and use of digital multimeters, scan tools and other diagnostic equipment, and prepare technicians for the National Institute for Automotive Service Excellence (ASE) H1 and F1 exams.

NGV Maintenance and Diagnostics Training: Heavy-Duty Vehicles covers all natural gas heavy-duty manufacturers’ systems, including CNG and LNG, with major emphasis on Cummins ISL G-equipped vehicles. NGV Maintenance and Diagnostics Training: Light-Duty Vehicles covers multiple natural gas light- and medium-duty manufacturers’ systems, including Altech-Eco, BAF, Honda, IMPCO, Landi Renzo, Dodge Ram and Westport LD.

NGVi plans to offer at least 12 of these courses in 2014. In-house training is available for companies that need to train 15 or more technicians.

“Both courses were designed according to the stringent requirements for ASE Continuing Automotive Service Education accreditation,” noted Annalloyd Thomason, vice president and general manager at NGVi. “Each course went through a rigorous beta test with technicians representing companies the caliber of Agility Fuel Systems, Encana, FedEx Freight, Frito-Lay/PepsiCo, Landi Renzo and Waste Management.” Visit www.ngvi.com.

FUEL CELL

FTA Announces $7.7 Million Award to CALSTART to Improve Fuel Cell Bus Technologies
In early September, the Federal Transit Administration announced awards totaling nearly $8 million to CALSTART for four separate projects that are aimed at making zero-emission, low-carbon fuel cell buses more affordable and competitive with diesel buses.

CALSTART has partnered with the FTA since the formation of the National Fuel Cell Bus Program in 2006. Over the period of the program, fuel cell lifetimes in transit operations have more than doubled while costs have declined by 50 percent.

The FTA awards to CALSTART include:
• American Fuel Cell Bus: $2,732,147 to build a next-generation fuel cell bus with the latest fuel cell technology and demonstrate in transit service in the greater Cleveland area for two years. This project builds on the success of the American Fuel Cell Bus project, funded under the National Fuel Cell Bus Program. Project partners and suppliers are Greater Cleveland Regional Transit Authority, Cleveland; ElDorado National, Riverside, Calif.; BAE Systems, Endicott, N.Y.; and Ballard Power Systems, Lowell, Mass.
• Battery-Dominant Fuel Cell Hybrid Bus: $4,251,307 to develop and demonstrate a battery-dominant fuel cell bus based on a commercial hybrid platform, and smaller, less expensive fuel cells. The bus will operate in similar service to the American Fuel Cell Bus, allowing direct comparison. Project partners and suppliers are SunLine Transit Agency, Thousand Palms, Calif.; ElDorado National, Riverside, Calif.; and BAE Systems, Endicott, N.Y.
• Fuel Cell Bus Altoona Testing: $554,316 for testing of an existing fuel cell bus, essential for commercialization of fuel cell electric buses. This project will help develop consistent procedures and guidelines for testing all fuel cell buses. The project partner is National Bus Testing Facility, Altoona, Pa.
• Best Practices in Hydrogen Fueling and Maintenance Facilities: $189,999 to develop a best practices guide for transit agencies in hydrogen fueling and maintenance facilities.
Visit www.calstart.org.

US Hybrid to Build Next-Generation Fuel Cell for Transit Buses
US Hybrid has been awarded a contract to build the next generation of fuel cells for transit buses. The project administered by CALSTART will be funded by the Federal Transit Administration.

US Hybrid is taking over contracts that had been previously awarded to UTC Corp., which sold its fuel cell technology and business in late 2012. US Hybrid, with experience in system design, integration and operation of fuel cell shuttle buses, specialty vehicles, passenger cars and supporting fuel cells with component electronics, will complete the fuel cell power plant development, fabrication and validation at a South Windsor, Conn., facility. Visit www.ushybrid.com.

GREEN EVENTS

Green Truck Summit & The Work Truck Show 2014
March 4-7, 2014
Indianapolis
www.ntea.com

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Green News

New product introductions played a significant role at The Work Truck Show 2013, produced by NTEA. This year, more than 120 products made their debut at the event, and many fell into the category of green fuel-saving technologies.

The Green Truck Summit, jointly produced by NTEA and CALSTART, was also held in conjunction with The Work Truck Show. The event included a Ride-and-Drive, and attendees were able to visit with exhibitors at the CALSTART Clean Technology and Fuels Pavilion on the show floor. In addition, there were numerous opportunities to learn more about products and programs during a general session on green fleets and in breakout sessions. Topics for the sessions were covered by industry experts and “early adopter” fleet managers who shared their insights, lessons learned and solutions for implementing green technologies.

On its first day, the Green Truck Summit attracted more than 675 attendees. Keynote presenter Lee J. Styslinger III, chairman and CEO of Altec Inc., discussed the future of the green truck industry. Styslinger also reported on Altec’s development of a next generation of hybrid-electric, all-electric and range-extended electric work trucks.

The second day of the Green Truck Summit kicked off with a keynote address by Ron Schoon, executive manager, partnership development at National Renewable Energy Laboratory. Schoon discussed NREL and Clean Cities programs and initiatives, focusing on ongoing outreach to identify the value of clean fuels and technologies in the commercial truck industry. He also shared details about an upcoming national database of duty and drive cycles that all fleets can access to evaluate technologies in real-world applications. Visit www.ntea.com.

Green Truck Association Names 2013 Board of Directors Officers
The Green Truck Association announced its new officers of the board of directors during The Work Truck Show. The affiliate division of NTEA works to improve the efficiency and productivity of work trucks through the development and deployment of strategies to reduce diesel and gasoline consumption and associated environmental impacts.

Elected to one-year terms were:
• Joe Dalum, president and chief executive officer of Odyne Systems LLC, GTA president.
• David Bryant, manager of vocational sales for Freightliner Trucks, GTA vice president.
• Bill Burns, fleet operations manager for the City of Columbus, Ohio, GTA treasurer.

Also now serving on the board for three-year terms are Shawn Brougham, director, marketing and product engineering for Altec Industries, and Rob Stevens, chief nameplate engineer, commercial truck programs for Ford Commercial Truck.

The goal of the GTA is to continue the progression of green work trucks by showcasing green trucks and technology developments, serving as the resource for legislative, regulatory and funding initiatives relevant to green truck development, supplying market data and technical resources relevant to green truck development, and sharing timely news on green truck products and initiatives. Visit www.greentruckassociation.com.

HYBRIDS

Tallahassee Adds Terex HyPower to its Fleet
Terex Utilities has supplied the City of Tallahassee, Fla., with eight new utility trucks equipped with its HyPower Hybrid technology. The sale included four Terex TL41P Hi-Ranger telescopic material-handling aerial devices and four Terex C4045 digger derricks.

According to Buddy Driggers, alternative fuels manager, City of Tallahassee, the city is using its new TL41P HyPower aerial devices as trouble trucks, tasking them to handle everyday utility jobs such as responding to small power outages and removing downed tree limbs from power lines. The Terex C4045 HyPower digger derricks are being used by the city’s line crews.

The new Terex models in the Tallahassee fleet are replacing older utility trucks. In the future and as other units come due for replacement, Driggers noted, the city will evaluate opportunities to add more Terex HyPower trucks to its fleet.

According to Terex, the HyPower Hybrid System significantly reduces fuel consumption, diesel engine exhaust emissions, operating costs and work site noise pollution. The plug-in electric hybrid technology uses stored energy from the system’s rechargeable batteries to power nonpropulsion functions of the vehicle. Operating the utility truck’s boom functions and accessories, the HyPower system can allow crews to work on job sites for hours without starting the engine.

The Terex HyPower Hybrid System can be retrofitted onto existing vehicles. Visit www.terexhypower.com.

Allison Transmission Unveils Fully Automatic Hybrid
Designed for medium- and heavy-duty vehicles, the new Allison H 3000 hybrid-propulsion system is a fully automatic parallel hybrid solution based on the Allison 3000 Series transmission. The H 3000 captures wasted energy during vehicle braking and uses it to assist in propulsion and powering of auxiliary equipment. The design features a torque converter fully automatic transmission and a hybrid motor-generator, power electronics and lithium-ion cell battery packs.

Scalable to each application, the modular lithium-ion battery packs in the H 3000 enable an optimal amount of energy capacity to be tailored to a specific vehicle or duty cycle, Allison noted, allowing for greater flexibility and performance. Depending on vocation and duty cycle, according to the company, the system is designed to offer fuel savings of up to 25 percent.

Production of the H 3000 is expected to begin later this year. Visit www.allisontransmission.com.

Odyne Systems Showcases Walk-In Van Hybrid Power Application
The Odyne Systems plug-in hybrid system that the manufacturer says is capable of reducing diesel fuel consumption up to 50 percent, depending on duty cycles, was recently displayed in a new walk-in van application where it powers climate control and underground tools.

The Odyne plug-in hybrid system interfaces with Allison Transmission’s fully automatic transmissions and uses a Remy electric motor in parallel with the existing drivetrain to provide launch assist and regenerative braking. At the job site, the Odyne hybrid plug-in battery system, featuring Johnson Controls’ lithium-ion battery packs, powers typical applications with the engine off.

Odyne systems are modular and can be applied and retrofitted to a wide range of work truck chassis in various applications. The systems are sold through a distribution network including Altec, DUECO and Terex Utilities. Visit www.odyne.com.

XL Hybrids Expands Product Line
Ford E-Series vans can now be equipped with an XL Hybrids hybrid electric powertrain designed for Class 1 to 3 fleet vehicles. The XL Hybrids technology will initially be available for 2013 model year E-150 and E-250 cargo van and passenger wagon models. The company then plans to release systems for older model year vehicles. The hybrid electric powertrain will be available for retrofit on model year 2013 vans already in fleet service

XL Hybrids also recently announced an installation partnership and distribution agreement with Leggett & Platt Commercial Vehicle Products. Visit www.xlhybrids.com.

Echo Automotive Rolls Out Full-Size Chassis
A 2007 Ford E-250 van with almost 400,000 miles on it was used to demonstrate how the Echo Automotive EchoDrive bolt-on hybrid electric kit for fleet vehicles can be used on multiple model year vehicles within a fleet.

Designed to integrate with existing vehicle architecture, EchoDrive does not replace the existing drivetrain. The system includes a battery, electric motor, inverter and charger that provide additional energy. EchoDrive fits most vehicles with adapter plates and brackets and includes modular battery packs that allow fleets to customize the system. Visit www.echoautomotive.com.

Siemens Moves Hybrid System Production to Georgia
Siemens has brought production of its hybrid traction electric drive systems to its manufacturing plant in Alpharetta, Ga. The move, according to the company, was made to allow for a quicker response to the production and service needs of North American customers.

The company has begun production of inverters, inductors and voltage protection modules at the plant as well as the assembly of electric drive systems within roof rack configurations for transit buses. Visit www.usa.siemens.com/drivetechnologies.

CNG & LPG

Ford Expands CNG-/LPG-Ready Offerings
With sales of Ford vehicles capable of running on CNG or propane autogas reaching record levels, the manufacturer has expanded its line of CNG- and LPG-ready models. Ford will now offer the all-new Ford Transit range of full-size vans, wagons, cutaway and chassis cab models powered by a 3.7-liter V-6 with a CNG/LPG prep kit.

Transit joins the current compact Transit Connect van, wagon and taxi lineup; Ford Super Duty pickups; stripped chassis, E-Series vans, wagons and cutaways; and medium-duty F-450, F-550 and F-650 models being offered with engines prepped for CNG/LPG conversion. In addition, the next generation of the Transit Connect range will add a CNG-ready 2.5-liter four-cylinder engine when it goes on sale later this year.

Each Ford engine that is factory-prepped for gaseous conversion comes equipped with hardened valves and valve seats. Visit http://corporate.ford.com.

Westport Bi-Fuel System Available on Ford Chassis Cab Models
Westport Innovations has announced that its Westport WiNG Power System, a CNG bi-fuel system, is now offered on Ford F-450 and F-550 Super Duty Chassis Cab trucks.

The WiNG Power System is integrated on the 6.8-liter V-10 engine and offers a combined fuel range of approximately 650 miles (at 9 mpg) with maximum CNG capacity (42 gasoline gallon equivalent) and a standard 40-gallon gasoline tank. Once the CNG fuel is depleted, the Super Duty trucks with the Westport system run on conventional gasoline. Visit www.westport.com.

3M and Chesapeake Energy Announce CNG Tank Collaboration
3M has successfully completed the NGV2-2007 certification process for its first CNG tank. The 21.5-x-60-inch tank is designed for light- and medium-duty pickup trucks and corporate fleet vehicles.

The successful certification follows the 2012 announcement by 3M and Chesapeake Energy Corp. that the two companies would collaborate in designing, manufacturing and marketing a broad portfolio of CNG tanks for use in all sectors of the U.S. transportation market.

Chesapeake is slated to become one of the first users of the new 21.5-x-60-inch tank, which it will incorporate in its fleet vehicles. The utility is currently converting its fleet of nearly 5,000 vehicles to run on natural gas. “The fuel tank has been the most expensive single component on a CNG vehicle, causing a bottleneck for the market,” said Nathan Pumphrey, Chesapeake director – fleet operations. “We look forward to incorporating these tanks into our fleet vehicles to save money on our conversions.”

Initially, 3M tanks will be available through five approved upfitters including OEM Systems of Okarche, Okla.; Venchurs Vehicle Systems of Adrian, Mich.; Alternative Fuel Solutions of Mahaffey, Pa.; AVS of Salt Lake City; and World CNG of Kent, Wash. Visit www.3m.com/cng.

Venchurs CNG Announces Collaboration With 3M
Venchurs, a Qualified Vehicle Modifier for Ford Motor Co. with ship-through facilities in Louisville, Ky., and Adrian, Mich., is now utilizing 3M’s newly certified CNG tank.

Companies interested in adding CNG Ford F-250s or F-350s to their fleets are also invited to apply for Venchurs’ short-term loaner program, where they can put the converted trucks to the test. Visit www.venchurscng.com.

ROUSH CleanTech and Green Alternative Systems Unveil New Ford F-550
A Ford F-550 chassis cab powered by propane autogas has been unveiled by ROUSH CleanTech and Green Alternative Systems. The customizable Ford F-550 – for use in passenger vehicles as well as construction, transit and utility applications – is equipped with a 6.8-liter V-10 engine.

Green Alternative Systems, a certified Ford Qualified Vehicle Modifier installer, designs mounting hardware, handles packaging strategy and integrates ROUSH CleanTech propane autogas fuel system technology into the F-550 chassis cab. Visit www.greenalternativesystems.com and www.roushcleantech.com.

DISH Rolls Out Propane-Powered Fleet
Satellite TV company DISH has unveiled the first of 200 ROUSH CleanTech propane autogas-fueled Ford E-250 cargo vans that will enter its fleet in 2013. The company estimates the new propane autogas-powered vehicles will lower carbon dioxide emissions by 12.5 million pounds over the lifetime of the fleet’s operation compared to gas-powered counterparts.

DISH’s new alternative fuel vehicles will support residential and commercial customer service in Atlanta, Chicago, Detroit, Los Angeles and San Francisco. Visit www.roushcleantech.com.

Icom Receives EPA Certifications, Announces Fleet Installation
Icom North America has received 15 new Environmental Protection Agency certifications for its patented JTG II Propane Liquid Injection bi-fuel and dedicated systems. The certifications cover approximately 100 different 2012-2013 General Motors and Ford light-duty trucks and SUV platforms with GM 4.8- and 5.3-liter engines and Ford 3.7-, 4.6- and 5.4-liter engines. Icom’s JTG II system is now available for approximately 600 vehicle platforms.

Icom has also announced an installation program for 140 propane autogas Ford F-150 pickup trucks for use by Menards home improvement stores. The vehicles will serve 36 Menards locations throughout Illinois and at Menards’ Eau Claire West store in Wisconsin. Visit www.icomnorthamerica.com.

HYDROGEN

Fuel Cell-Electric Hybrid Trucks Rolling in Houston
Funding from the Department of Energy and regional stakeholders – including the Houston-Galveston Area Council, Total Transportation Services Inc., Air Products, Vision Industries and the Environmental Defense Fund – is replacing 20 diesel-powered heavy-duty vehicles with zero-emission Tyrano hydrogen fuel cell-electric trucks. The DOE granted HGAC $3.4 million in funding to launch a zero-emission engine technology demonstration project at the Port of Houston Authority where heavy-duty trucks are projected to account for almost half of all port emissions by 2015.

Expected emission reductions from the project include 39 tons of nitrogen oxides and 0.8 tons of particulate matter per year. The trucks are expected to be rolled out later this year and will be fueled with hydrogen locally sourced from natural gas feedstock. Visit www.edf.org.

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Real-World Solutions: Green Truck Summit 2013

Registration is now open for the work truck industry’s educational forum on clean vehicle technologies – the Green Truck Summit that kicks off The Work Truck Show 2013.

Offering fleet managers practical ideas and solutions for implementing new green practices, the Green Truck Summit 2013’s slate of presenters will cover clean technology and fuel trends, deployment strategies, viable alternative fuels and funding opportunities.

On the summit’s agenda are a range of technical experts and industry leaders, including representatives from truck and engine OEMs, government agencies and fleet operations. The Green Truck Summit features 24 breakout sessions, five general sessions and two keynote addresses.

The Green Truck Summit 2013 will begin with a speech by Lee J. Styslinger III, chairman and chief executive officer of Altec Inc. Altec is developing a next generation of hybrid-electric, all-electric and range-extended electric work trucks. In 2012, the equipment and service provider opened a new green-focused assembly plant.

Dr. Michael Pacheco, associate laboratory director for deployment and market transformation at the U.S. Department of Energy’s National Renewable Energy Laboratory, will address the Green Truck Summit as well, sharing insights into clean energy deployment, including programs that affect commercial vehicles and fleet operations. The focus of NREL is on achieving widespread adoption of more efficient and renewable technology, including alternative fuels and advanced vehicles.

The general session lineup at the Green Truck Summit will include the following sessions:
• Trends in Clean Technologies and Fuels
• OEM Perspectives on the Future of Clean Technologies
• Modeling the Benefits of Deploying Green Technologies
• Optimizing Engines: New Ideas to Be Clean and Efficient
• Compounding the Green: Incremental Measures for Going Green and Sustainable

Breakout sessions scheduled for the summit will cover propane, hydrogen fuel cells, natural gas, hybrid-electric systems, bi-fuel CNG and LPG systems, turbine-electric trucks, truck updates and other fuel-saving advancements. The complete Green Truck Summit schedule is available at www.ntea.com/greentrucksummit/schedule.

Presented by International Truck, the Green Truck Summit is produced jointly by NTEA, the Association for the Work Truck Industry, and CALSTART, a nonprofit organization that works nationally to foster the rapid growth of the clean transportation technology industry. The event precedes The Work Truck Show, which also includes a Green Truck Ride-and-Drive, sponsored by Hino Trucks, where attendees can experience the latest in clean vehicle technology. On the show floor, the CALSTART Clean Technologies and Fuels Pavilion features green equipment that is commercially available today.

The Green Truck Summit runs March 5-6 at the Indiana Convention Center in Indianapolis. Summit registration includes admission to The Work Truck Show. To register, visit www.ntea.com or call 800-441-6832.

HYBRIDS

Eaton Developing Predictive Battery Management Technology
A power control system to reduce the size of hybrid system batteries is under development by Eaton Corp. The goal of the $2.5 million project, funded jointly by Eaton and a grant from the U.S. Department of Energy’s Advanced Research Projects Agency-Energy, is to reduce the size of the battery by 50 percent and improve the performance of the system and its charge rate while maintaining fuel economy and overall vehicle performance.

The development project will be led by Eaton’s Innovation Center team in Southfield, Mich., which will work with a team from the National Renewable Energy Laboratory. Eaton’s engineers and scientists will leverage the company’s expertise in intelligent power management systems and hybrid technology with NREL’s expertise in battery modeling and prognostics.

“This project is a continuation of Eaton’s keen focus on hybrid technology development and our confidence in the value of hybrids for the future,” said Tom Stover, chief technology officer for Eaton’s Vehicle Group. “Eaton is continuing to invest in developing the infrastructure that supports the future of the transportation industry, and this project is an example of how we are working to find safe, efficient and sustainable ways to improve hybrid vehicle performance.” Visit www.roadranger.com.

GE and Ford Collaboration
GE has announced it will purchase 2,000 new Ford C-MAX Energi plug-in hybrids for its fleet. The purchase of Ford C-MAX Energi vehicles is another step in GE’s commitment to convert half of its global fleet to alternative fuel vehicles. The addition of the 2,000 plug-in hybrids brings the number of alternative fuel vehicles in GE’s fleet to more than 5,000. To date, GE employees have driven approximately 18 million miles in alternative fuel vehicles, saving about $2 million in fuel costs and reducing emissions by approximately 12 million pounds.

The Ford C-MAX Energi plug-in hybrid provides a 21-mile electric-only range and a 620-mile single-tank driving range for a city EPA rating of 108 mpg.

As part of the collaboration, Ford will jointly market GE’s WattStation charging station and CNG In A Box natural gas fueling station to its commercial vehicle customers. The OEM will also supply new alternative fuel vehicles for use at GE’s Vehicle Innovation Center.

The two companies will also work with the Georgia Institute of Technology on data collection and analysis to study employee driving and charging habits, with the goal of improving all-electric driving and charging performance. Study findings will be shared with commercial customers to provide insights and help facilitate alternative fuel vehicle deployment across the country. Visit www.ford.com.

Hybrid Bus Team Recognized for ‘Visionary Leadership’
Eaton Corp. was part of the Kentucky Clean Fuels Coalition team, along with the Kentucky Department of Education, that received the first-ever Visionary Leadership Award from the Southeast Diesel Collaborative. SEDC is part of the U.S. Environmental Protection Agency’s National Clean Diesel Campaign to reduce pollution emitted from diesel engines.

The KCFC team provides hybrid-electric school buses to the state of Kentucky under a $12 million grant from the U.S. Department of Energy. Eaton assembles the hybrid system, including the clutch, electric motor, battery and six-speed automated transmission. As part of Kentucky’s hybrid bus program, Eaton offers training for drivers, mechanics and first responders. It also provides a technical overview for local communities.

With 162 buses fitted with Eaton hybrid systems, Kentucky has the largest hybrid school bus fleet in the U.S. On average, the hybrid buses are 34 percent more fuel efficient than traditional diesel-powered models. In some cases fuel consumption has been cut in half, depending on driving cycles and styles. The buses, which are used in a wide range of school districts across Kentucky, are typically driven 10,000 to 15,000 miles per year and have a 14-year life. Visit www.roadranger.com.

ELECTRIC VEHICLES

Chicago Awards Electric Garbage Truck Contract
Chicago is set to become the first U.S. city to deploy all-electric, zero-emissions garbage trucks. The five-year contract issued by the city to Motiv Power Systems will put in service 20 Class 8 EV refuse trucks with a GVWR of 52,000 pounds and a range of 60 miles.

The city of Chicago, which operates 600 garbage trucks, chose to request bids for electric refuse trucks after evaluating hybrid and compressed natural gas options. The city found that its garbage routes did not enable those technologies to be financially viable compared to the all-electric option.

Additionally, it has been validating the Motiv electric Powertrain Control System (ePCS) since March 2012 in an all-electric bus. The pilot program, funded by a grant to Motiv from the California Energy Commission, placed the 20-passenger bus, which can cover more than 120 miles on a single charge, in service.

Motiv’s ePCS uses off-the-shelf batteries and motors, which can be mixed and matched to fit the exact size of medium- to heavy-duty electric vehicles from 15,000 to 52,000 pounds. The Chicago refuse trucks, slated to be the heaviest electric vehicles in the U.S., will have the same ePCS system as the pilot bus, but include a larger motor and 10 battery packs. Motiv will work with Detroit Chassis to install the ePCS on a standard refuse chassis and Loadmaster will provide the truck bodies. Visit www.motivps.com.

GM Sets Sights on Electrification
By 2017, General Motors plans to have up to 500,000 vehicles on the road with some form of electrification. Included is a focus on plug-in systems like those used in the Chevrolet Volt extended-range electric vehicle introduced in 2010. The same technology is planned for the Cadillac ELR and the Chevrolet Spark EV, which will go on sale next year in certain U.S. markets. Additionally, the OEM is on track to sell more than 50,000 vehicles this year with electrification, including Chevrolet and Buick models with its eAssist light electrification technology.

Since 2010, Chevrolet Volt operators, including a number of fleets, have collectively driven more than 100 million all-electric miles. The average Volt travels more than 65 percent of the time in pure electric mode, only using the gasoline-powered generator for longer trips. In total, according to the manufacturer, Volts in service have saved 5 million gallons of fuel, equivalent to $21 million in overall gasoline costs based on $4 per gallon. For the first 38 miles, a Volt can operate using only a full charge of electricity stored in its 16.5-kWh lithium-ion battery. When the Volt’s battery runs low, a gas-powered engine/generator extends the driving range another 344 miles on a full tank.

When it arrives in California next summer, the 2014 Chevrolet Spark EV will have undergone more than 200,000 hours of battery testing. The Spark EV is driven by a coaxial drive unit powered by an oil-cooled, permanent magnet motor that produces at least 100 kW (130 HP) and torque of about 400 pounds per feet. More than 75 percent of the propulsion system components are from the Volt and GM’s hybrid truck programs. The vehicle’s more than 20-kWh lithium-ion battery pack is capable of handling multiple DC Fast Charges of up to 80 percent of battery capacity in approximately 20 minutes. Charging can also be completed in fewer than seven hours using a dedicated 240-volt charge. Visit www.gm.com and www.chevrolet.com.

Protean’s In-Wheel Solution
In multiple demonstration vehicles, including a Ford F-150 pickup truck, the Protean Drive fully integrated, in-wheel motor, direct-drive solution from Protean Electric is showing fuel economy improvements up to 30 percent depending on battery size. Designed to fit within the space of a conventional 18-inch road wheel, the system’s 68-pound motors each produce 81 kW (110 HP) and 590 pounds per feet of torque and, through regenerative braking capabilities, allow up to 85 percent of available kinetic energy to be recovered. Visit www.proteanelectric.com.

Mobile Electric Power Produces Results
In Austin, Texas, Energy Xtreme’s cleantech mobile electric power idle reduction solution has been installed in 33 of the city’s public works trucks and more than 600 Austin Police Department vehicles. Additional units have been retrofitted on Austin Energy and water utility department trucks. The producer of mobile power idle reduction systems has also installed its solution in an Austin EMS ambulance.

The Energy Xtreme mobile power idle reduction system is a smart power management device that provides power, without engine engagement, to vehicles with demanding electrical needs. The system allows a vehicle’s auxiliary electrical systems to operate without having to idle the vehicle’s engine and automatically recharges while the vehicle is being driven. Visit www.energyxtreme.net.

PROPANE & NATURAL GAS

Propane-Powered Buses
CleanFUEL USA and Collins Bus Corp. have delivered 134 propane autogas school buses to First Student Inc., the largest provider of student transportation services in North America. The buses will be used by First Student to provide service to Seattle Public Schools and Portland (Oregon) Public Schools. The purchase of the buses was made possible through grants from the U.S. Department of Energy and the American Recovery and Reinvestment Act.

The Collins propane-powered NEXBUS is built on a dual rear-wheel GM chassis and utilizes a GM 6.0-liter engine. It has an estimated range in excess of 300 miles and is available in capacities up to 32 passengers. The propane autogas fuel system was developed in partnership with CleanFUEL USA and has obtained certification from both the U.S. Environmental Protection Agency and the California Air Resources Board. Propane autogas, the third most widely used transportation fuel after gasoline and diesel, averages 40 to 50 percent fewer emissions per gallon. Visit www.cleanfuelusa.com and www.collinsbuscorp.com.

SuperShuttle Deploys 75th Alternative Fuel Vehicle
An operator of propane autogas vehicles since 2009, SuperShuttle has placed its 75th propane-powered shuttle in service in Phoenix. The alternative-fueled van is equipped with a ROUSH CleanTech propane autogas engine fuel system.

During its life cycle, each SuperShuttle propane autogas shuttle will release 175,000 fewer pounds of carbon dioxide than it would if it were operating on gasoline, the company noted. SuperShuttle franchisees operating these alternatively fueled vehicles are saving an average of $200 per week, or $10,400 per year, based on historically lower propane autogas costs and reduced maintenance. Visit www.roushcleantech.com.

Linde Demonstrates Mobile LNG Fueling
Linde North America has conducted a successful trial of its new LNG mobile fueling unit and plans to expand its use of mobile fuelers to help fleets make the transition to LNG fuel. Linde operates cryogenic plants and makes several million deliveries of cryogenic gases annually. It offers the technologies, equipment, supplies and services for LNG fueling solutions, including producing and servicing mobile and permanent refueling stations. Visit www.lindelng.com.

Alliance AutoGas Adds to Its Clean Fueling and Conversion Network
Alliance AutoGas welcomes new Canadian partner Wilsons Fuel Company Ltd. to its expanding clean vehicle fueling and conversion network. Wilsons brings the Alliance program to Nova Scotia, New Brunswick, Prince Edward Island, and Newfoundland and Labrador for fleets running on propane autogas. The Alliance program guides fleets through every aspect of switching to propane, including vehicle conversions, fueling, on-site fuel station installation, data integration, training and technical support. The Alliance AutoGas partner network now spans 40 states, Washington D.C. and seven Canadian provinces. Visit www.allianceautogas.com.

GAS & CLEAN DIESEL

Clean Diesel Technology Delivering for the Future
Advancements in clean diesel technology over the past decade, in conjunction with new research and development in all types of diesel engines, will play a major role in helping meet the updated Clean Air Act particulate matter (soot) standards announced by the U.S. Environmental Protection Agency.

“For the last decade, diesel technology has undergone a fundamental transformation to near zero emissions, based on ultralow sulfur diesel fuel, advanced clean-burning engines and new emissions control technology,” said Allen Schaeffer, executive director of the Diesel Technology Forum. “These advancements have occurred across the board, from the smallest industrial engine to increasingly popular clean diesel cars, commercial trucks, and off-road machines and equipment. The results of these efforts are clear since today, according to EPA, diesel engines account for only a small portion of the national PM emissions inventory – less than 6 percent.

“These last 10 years truly are the decade of clean diesel and the results are visible today,” Schaeffer continued. “New highway diesel truck engines have near zero emissions of particulate matter and oxides of nitrogen – a remarkable 98 percent less than 1988 models. It is also noteworthy that truck and engine manufacturers are not only producing near zero-level emissions, but these vehicles are also consuming an average of 5 percent less fuel. Just how significant is this accomplishment? Consider that it now takes 60 of today’s clean diesel heavy-duty trucks to equal the particulate emissions of one 1988 truck – a 60-to-1 ratio.”

Similar reductions in emissions of particulates and oxides of nitrogen are well underway and will be completed by 2014 for the wide range of off-road engines found in everything from small construction to large off-road equipment.

“Beyond the new technology advancements in reducing particulate emissions, there are opportunities for modernizing and upgrading existing diesel engines and equipment,” Schaeffer noted. “We are continuing to work with national environmental and health organizations to increase funding for the highly successful voluntary and incentive-based Diesel Emissions Reduction Act, which is helping to modernize and upgrade older diesel engines in school and transit buses, commercial trucks and construction equipment.”

Visit www.dieselforum.org.

Mack and Volvo Receive Greenhouse Gas Certificates
The full lineup of model year 2014 trucks and tractors from Mack Trucks and Volvo Trucks is now certified by the U.S. Environmental Protection Agency and the National Highway Traffic Safety Administration in accordance with 2014 fuel efficiency and greenhouse gas regulations. Visit www.macktrucks.com and www.volvotrucks.us.com.

Navistar Announces Clean Engine Technology Plan
Navistar International Corp. said it will introduce its next generation clean engine solution – In-Cylinder Technology Plus (ICT+) – to meet U.S. Environmental Protection Agency emissions regulations for 2010 and position the company to meet greenhouse gas rules in advance of 2014 and 2017 requirements. The ICT+ technology combines Navistar’s advanced in-cylinder engine solution with urea-based aftertreatment. Visit www.navistar.com.

GMC and Chevrolet Bi-Fuel Pickup Production Begins
Now underway is production of the 2013 Chevrolet Silverado HD and GMC Sierra 2500 HD bi-fuel pickup trucks. Powered by Vortec 6.0-liter V-8 engines, the trucks run on gasoline or compressed natural gas (CNG) and seamlessly switch between the two fuels. CNG and gasoline tanks have a combined range of 650 miles. The Type-3 single-tank CNG system in the Silverado HD and Sierra 2500 HD is designed to retain more bed space. The pickups are available in standard and long-box and two- or four-wheel drive in the extended cab models.

GM and Chevrolet bi-fuel pickups are ordered from the factory, sent to tier-one supplier IMPCO for installation of the CNG bi-fuel delivery and storage system, and then delivered to the dealer or to an upfitter. The vehicles meet all U.S. Environmental Protection Agency and California Air Resources Board emission certification requirements.

“At Chesapeake Energy Corp., we are converting our fleet of more than 5,000 vehicles to run on natural gas, and having options from GMC and Chevy is critical to help us reach our conversion goal,” said Nate Pumphrey, director of fleet operations. “Following our full conversion, we will save $11 million to $12 million annually on fuel costs. As a fleet manager, the stable price of natural gas is another major benefit that helps me budget more accurately, and the fuel’s reduced emissions align with Chesapeake’s commitment to environmental excellence.”

Visit www.gm.com and www.chevrolet.com.

OILS & LUBES

Phillips 66 Offers Natural Gas Engine Oils
To support customers using natural gas-powered vehicles, Phillips 66 Lubricants has introduced natural gas engine oils. The Phillips 66, Conoco and 76 Lubricants and Guardol NG and Kendall Super-D NG products are designed for use in trucks powered by compressed natural gas or liquefied natural gas as well as in other natural gas-powered mobile equipment.

The new oils from Phillips 66 are formulated to meet the enhanced wear protection requirements of diesel-conversion natural gas engines. Lubricants for natural gas engines must protect against a larger range of conditions than diesel engine lubricants. To meet these special requirements for converted diesel engines, the oils offer temperature and oxidation control, balanced ash content to prevent valve stem deposits and reduce valve seat recession, and better shear stability and exhaust aftertreatment protection. The oils are approved for Cummins CES 20074 and Detroit Diesel 93K216 specifications. Visit www.phillips66lubricants.com.

RSC Bio Solutions
A manufacturer of bio-based cleaning, degreasing and lubricating products, RSC Bio Solutions is making available a line of biodegradable and nonhazardous products for fleet applications. Included is the company’s line of EnviroLogic bio-based hydraulic fluids and gear oils and SafeCare cleaners and degreasers. Visit www.rscbio.com.

Green-Fleets-Smith-Electric-Web

Growing Interest

Featuring a larger expo hall where a wide range of vehicle systems in or nearing production for electric, plug-in hybrid, hybrid electric, hydraulic hybrid and work-site electrification were on display, the newly renamed Hybrid, Electric and Advanced Truck Users Forum (HTUF) held its annual meeting in Baltimore this past fall. The 2011 HTUF conference also had very significant participation from hybrid and electric truck manufacturers and suppliers, as well as fleets.

Utility Working Group
The HTUF Hybrid Utility Truck Working Group, consisting of more than 20 large fleets focusing on platforms for the utility industry and related uses, is now actively working on Class 4 and 5 applications and is reviewing plug-in hybrid requirements. This group is credited with fostering the launch of Class 6 and 7 commercial hybrid trucks from several manufacturers and has as parts of its current focus aerial lift trouble or “bucket” trucks in the medium- and heavy-duty weight range.

For the development of Class 4 and 5 hybrid work trucks, the working group is committed to developing preproduction vehicles for field evaluation. On its list of key performance parameters that will form the basis for vehicle specifications are:

• Reliability and durability that meet or exceed baseline vehicles
• Fuel economy improvement of 50 percent over baseline vehicles
• Payload loss of a maximum 500 pounds
• Engine-off power or idling for two to three hours at work sites
• Acceleration rate of a loaded unit that meets or exceeds baseline vehicles
• Startability of 15 percent at 20 mph
• Body and boom that are interchangeable with baseline trucks
• Gradeability of 15 to 30 percent at GVWR
• Top speed of 65 to 75 mph
• Fuel preference for diesel
• Engine-off electric drive or “Creep Mode” available up to 20 mph
• Variable shift points and RPM settings for different applications
• Exportable power of 3.5 kW single phase that meets industry standards
• Towing ability of 1,000 pounds
• In-cab display for driver feedback

Telecom Working Group
The HTUF Telecom Working Group released a request for information to OEMs and suppliers for Class 2 to 4 hybrid or ePTO trucks used in trouble response, spooling/splicing or light aerial applications. Respondents met with the working group at the recent conference and had the opportunity to ask direct questions of telecom companies. Vehicle specifications and key performance parameters are being refined and plans call for demonstration trucks to be available starting in late 2012.

HTUF is a national user-driven program to speed the commercialization of medium- and heavy-duty hybrid and high-efficiency technologies. It is operated by CALSTART in partnership with the U.S. Army’s National Automotive Center, with project support from the Hewlett Foundation and the Department of Energy. Visit www.htuf.org for more.

Electric Vehicles
CALSTART’s E-Truck Task Force (E-TTF) also met during the HTUF 2011 National Conference. The goal of the E-TTF is to speed and support effective electric truck production. The key recommendations of the task force are as follows:

• Call on industry to institute a battery-leasing model, link sales expansion to adequate parts and support networks, and increase quality control.
• Maintain or increase research and development for these technologies.
• Seek support incentives for incremental costs.
• Encourage fleets to require a service turnaround minimum before purchase.
• Create a commercial electric truck charge rate and eliminate/reduce demand charges.
• Create a clearinghouse for data-sharing on e-trucks.

To address the need for better guidance on building a business case for e-trucks, the task force developed an “E-Truck Business Case Calculator” that illustrates the best applications and ways to use an electric truck to recoup the initial purchase investment.

To help e-truck fleets understand their options, trade-offs and costs when setting up an EV charging infrastructure, the E-TTF created an infrastructure planning template based on fleet size. The template addresses power requirements, cost estimates, site considerations and availability of subsidies.

The E-TTF recommendations are now being used as an action plan for industry, fleet and policy activities. After receiving feedback on the E-TTF’s findings and proposed recommendations, CALSTART will publish this information. Visit www.calstart.org/Projects/E-Truck-Project.aspx for more.

EEI Guidebook
Edison Electric Institute (EEI) has released a guidebook to help utilities prepare for new electric cars and trucks. The report, “The Utility Guide to Plug-In Electric Vehicle Readiness,” acts as a road map for electric utilities to get the most benefit from this innovative technology.

The EEI guide focuses on the four areas that every electric utility will need to address to make sure they are ready for plug-in electric vehicles (PEVs) to plug into their service area:

• Getting the utility up to speed – The structure and organizational changes that a utility will need to address, as well as the value of adding PEVs to their fleets.
Enhancing the customer experience – The educational topics and communication channels that will help utilities get their PEV-owning customers up to speed.
• Key passengers to include – The guide offers advice on engaging key third parties such as state regulators; federal, state and local governments; and additional stakeholder collaborations.
• Plugging into the grid – This section looks at how much power PEVs use, ensuring grid and distribution system readiness; helping customers plug in; and streamlining the charging station installation process.

To download a copy, visit www.eei.org/newsroom/energynews/Pages/20111115.aspx.

Smith Electric Vehicles Expands Production
Smith Electric Vehicles Corp. has announced it will expand its U.S. operations in 2012 by adding a manufacturing facility in New York to build the zero-emission Newton, its all-electric medium-duty vehicle.

The Newton is offered as a chassis cab that can be configured for use in utility operations. The vehicle is offered in a GVW range from 16,500 to 26,400 pounds and in 154-, 177- and 201-inch wheelbases. The Newton has a range of up to 150 miles.

The new facility, Smith’s second U.S. manufacturing, sales and service center, will join existing operations in Kansas City, Mo. The first Newton vehicles are planned for production in New York in the second half of 2012. Smith’s investment in its new plant is being augmented by city and state incentives of approximately $11 million.

New York Governor Andrew Cuomo has also announced the development of a federally funded, multiyear commercial electric vehicle buyer incentive program to accelerate adoption and allow for fleet conversion throughout New York. The New York State Department of Transportation has committed $10 million in federal Congestion Mitigation and Air Quality funding for the first year, which will be offered in the form of vouchers of up to $20,000 per vehicle. The program will be managed by the New York State Energy Research and Development Authority, and will offer voucher incentives to the purchasers of any qualified all-electric vehicle over 10,000 pounds GVW regardless of manufacturer. Visit www.smithelectric.com for more.

Protean Electric Projects Retrofit Market Growth
An all-new retrofit market will grow to a half-million vehicles by 2020, according to Protean Electric, which has developed an in-wheel motor electric drive system for light-duty vehicles. “Rising operating costs, shrinking budgets and green mandates are hard to balance when your fleet still has a job to do every day,” said Ken Stewart, Protean’s vice president of sales and marketing. “The time is right for a system that can add the benefits of this technology to light-duty vehicles that are already in service.”

The vast majority of this new retrofit market will come from converting light-duty government and commercial fleets. The Protean Drive in-wheel solution, which can be integrated into a broad range of vehicles, uses motors that can be fitted to conventional rear axles and installed in the space behind a wheel to produce up to 110 HP. Each motor has its own self-contained inverter controller. Visit www.proteanelectric.com for more.

PG&E Helps Unveil VIA Motors eREV
Pacific Gas and Electric Company joined VIA Motors in unveiling the first extended-range electric pickup truck for utilities. The utility partnered with VIA in 2008 to develop the trucks, called extended-range electric vehicles or eREVs, and already operates two of the trucks.

The VIA Motors eREV powertrain, powered by Symetron SmartDrive, was designed to work in light-duty trucks from GM, Ford and Dodge. An extended-range electric work truck comes with an optional onboard inverter that can be used in place of a tow-behind generator. The eREV trucks run the first 40 miles solely on electricity before switching to gasoline. For electric utilities, the trucks potentially can provide on-site power using a 15 kW capacity inverter.

In addition to the full-size pickup, VIA will offer a four-wheel drive SUV and a three-quarter-ton cargo van. The company has begun taking orders for its extended range electric pickup. Production is scheduled to begin in 2012. Visit www.viamotors.com for more.

Freightliner Custom Chassis Corporation and Enova Partner to Unveil Green for Free Program
Freightliner Custom Chassis Corporation (FCCC) and Enova, a developer of hybrid-electric and all-electric drive systems and drive system components, have launched a program to make electric vehicles more accessible to fleets.

The Green for Free program allows fleets to purchase all-electric vehicles for the cost of a diesel-powered commercial vehicle. The savings fleets incur from the reduced maintenance and fuel savings of the electric vehicles are then used over a period of time to cover the incremental expense of the technology. FCCC and Enova plan to deploy a total of 3,000 alternative-fuel vehicles within a two-year time frame beginning no later than the third quarter of 2012 as a result of the Green for Free program.

The Green for Free program will utilize the FCCC All-Electric Walk-in Van chassis powered by the Enova drive system. Enova and FCCC developed an integration method for both new and retrofit applications. FCCC’s all-electric chassis is built upon the FCCC MT-45 chassis with a GVWR of 14,000 to 19,500 pounds. Visit www.freightlinerchassis.com and www.enovasystems.com for more.

Propane
Trucks fueled by propane autogas, coupled with the cleaner-burning properties of propane, can decrease maintenance costs and extend engine life, according to the Propane Education & Research Council. Vehicles fueled by propane autogas, the most widely used alternative fuel, emit up to 12 percent less carbon dioxide, about 20 percent less nitrogen oxide and up to 60 percent less carbon monoxide than gasoline‐powered vehicles. More than 270,000 vehicles in the United States run on propane autogas, according to the U.S. Department of Energy.

Light- and medium-duty trucks fueled by propane autogas are available from industry-leading manufacturers, including Ford Motor Company, through collaboration with ROUSH CleanTech and General Motors, and through collaboration with CleanFUEL USA. The North American market for vehicles fueled by propane autogas is gaining momentum as more fleet managers become aware of the environmental and economic advantages.

Southern California’s City of Cypress is using ROUSH CleanTech propane autogas vehicles. The city added two Ford F-250 pickups fueled by the alternative fuel. “The City of Cypress is always looking for opportunities to put green vehicles in our fleet, and it’s important to move toward greener fleets when possible,” said Doug Dancs, the city’s director of public works. “Plus, the choice for propane was an easy one since we have had a propane fueling station in place since the early 1980s.”

King County, Wash., is also using vehicles that operate on propane autogas. Its fleet now includes seven Ford F-250s, one Ford F-350 extended cab pickup and one Ford E-250 cargo van with ROUSH CleanTech systems. “Public fleets in particular have a responsibility to take the lead and take steps to achieve significant greenhouse gas reductions within their own fleets,” said Robert Toppen, King County Department of Transportation equipment supervisor.

Visit www.autogasusa.org, www.roushcleantech.com and www.cleanfuelusa.com for more.

Compressed Natural Gas
Compressed natural gas (CNG) is an abundant domestic alternative fuel that offers significant advantages over gasoline. CNG’s per-gallon equivalent is 30 percent less expensive. In many areas of the country there is already infrastructure in place to effectively operate natural gas vehicles and more public-access fueling stations are becoming available. Another major advantage of CNG is 25 percent fewer CO2 emissions than standard gasoline-powered engines.

Strategic Partnership to Produce Natural Gas Vehicles
Leggett & Platt Commercial Vehicle Products (L&P CVP) has partnered with Landi Renzo USA to implement alternative fuel systems using CNG. L&P CVP will install Landi Renzo’s CNG fuel system at its Ford ship-thru facility in Elyria, Ohio, and will offer three- and four-tank options for installation on Ford’s E-250 and E-350 Cargo and Passenger vans. The 21 and 27 gasoline-gallon-equivalent tanks are part of a system that complies with Federal Motor Vehicles Safety Standards and Regulations, is certified by the EPA and is 50-state compliant through CARB. Visit www.leggettcvp.com and www.landiusa.com for more.

IMPCO Receives CARB Certification
IMPCO Automotive, a business unit of Fuel System Solutions Inc., has received certification by the California Air Resources Board (CARB) for its CNG fuel systems on several Ford and General Motors vehicles. Included are:

• Ford E-150/250 and 250 Econoline vans with the 5.4-liter V8 engines
• Ford E-450 Econoline cutaway cab chassis with the 6.8-liter 2v V8 engines
• Ford F-450/550 Super Duty trucks with the 6.8-liter 3v V8 engines
• General Motors 2500/3500 Express/Savana vans with the 4.8-liter and 6.0-liter V8 engines
• General Motors 4.8-liter V8 engine for heavy-duty applications – 10,001 to 14,000 pounds GVW
• General Motors 6.0-liter V8 engine for heavy-duty applications over 14,000 pounds GVW

Achieving CARB certification is especially important because several states have either adopted or are in the process of adopting California’s strict emissions standards. These states include New York, New Jersey, Massachusetts, Maine, Connecticut, Rhode Island, Pennsylvania, Vermont, New Mexico, Oregon, Washington, Maryland and Florida. IMPCO previously received certification from the U.S. Environmental Protection Agency (EPA) for these vehicles.

Now fielding IMPCO-powered vehicles is the City of Chicago, which has ordered up to 40 CNG-powered Chevrolet Express vans and as many as 40 CNG-powered Chevrolet Silverado pickup trucks. The dedicated CNG fuel systems will be installed on the Chevrolet Express vans at IMPCO Automotive’s alternative fuels conversion plant in Union City, Ind. The fuel systems for the trucks will be installed by IMPCO Automotive’s certified installation partner, Auto Truck Group, in Bartlett, Ill. Visit www.impcoautomotive.com for more.

Daimler Trucks North America Produces 1,000th Natural Gas Truck
Daimler Trucks North America, parent company of Freightliner Trucks, turned over the key to its 1,000th natural gas truck. Freightliner’s natural gas vehicles, including the M2 112 and 114SD, are powered by the Cummins Westport ISL G 8.9-liter engine, the only factory-built, dedicated natural gas engine available in the commercial vehicle market. These factory-installed and warranty-covered CNG tanks come in 60 diesel gallon equivalent (DGE) and 75 DGE configurations.

Freightliner Trucks has also announced that DeKalb County, Ga., has ordered 24 Freightliner Business Class M2 112 CNG trucks. DeKalb County will power the new trucks using its methane gas-to-energy process. The program, which was launched in 2011, converts landfill waste to useable natural gas. By converting the waste to energy, DeKalb County produces enough electricity to run 2,500 homes and will produce enough natural gas to run 600 trucks. To support the gas-to-energy program, DeKalb County is also building two fueling stations. Visit www.freightlinertrucks.com for more.

Hybrids

Hybrid Systems Achieve 200 Million Miles of Service
Eaton Corporation has announced that that customers of its hybrid systems have collectively accumulated more than 200 million miles of service, reducing diesel fuel consumption by 8 million gallons and harmful emissions by 80,000 metric tons. More than 5,500 of Eaton’s hybrid systems are in use today worldwide on trucks and buses. In addition to hybrid electric systems, Eaton began commercial production of its hybrid hydraulic system known as Eaton Hydraulic Launch Assist or Eaton HLA in the fall of 2010.

Eaton has also announced a program that lowers the service replacement cost for its hybrid power systems electronics carriers (PECs) and said it will offer two auxiliary power generator (APG) options for its hybrid electric power systems.

“We are now entering the period when the early adopters of hybrid technology are beginning to require service of the hybrid power batteries outside the factory warranty period,” said Gerard Devito, director of engineering, Eaton Hybrid Power Systems Division. “We are committed to helping fleets receive real value in running cleaner, greener fleets by continuing to lower the overall cost of ownership for hybrid systems and provide a positive return on investment.”

The new program significantly lowers the purchase price of PECs by up to half for utility applications. A standard aftermarket warranty of one year on parts and labor applies, with a two-year extended protection plan available at an additional cost. Starting in October 2011, the program became available through dealerships that elect to participate in this program and are authorized to service Eaton Hybrid Power Systems.

In addition to the PEC service replacement program, Eaton has announced it will offer two APG options in 2012 that will allow fleets to run vital equipment from the vehicle without requiring the engine to idle for power generation. The APG options will meet the power needs for customers using 115-volt single-phase tools and 208-volt three-phase loads. Visit www.eaton.com/hybrid for more.

BAE Unveils Scalable Hybrid Solution
The new BAE Systems HybriDrive family of heavy-duty hybrid electric propulsion systems is scalable to meet a wide range of truck platforms, vocations and duty cycles, including those for hybrid utility trucks. HybriDrive Parallel is based on a single electric machine integrated with the engine and the transmission on medium- to heavy-duty trucks.
www.baesystems.com

International DuraStar
The International DuraStar Hybrid, a diesel hybrid electric medium-duty truck is available with a choice of engines. Included are the MaxxForce 7 in ratings from 220 to 300 HP and 560 to 660 lbs./ft. of torque; the MaxxForce DT with automatic and manual driveline options and eight ratings from 215 to 300 HP and 560 to 860 lbs./ft. of torque; and the MaxxForce 9, also with a full range of automatic and manual driveline options and ratings up to 350 HP.

International’s hybrid vehicle is also equipped with the company’s Diamond Logic Electrical System, which integrates body equipment and the hybrid powertrain as a single piece of equipment. The programmable system features self-calibrating gauges that provide an audible alarm and visible LED indication when displaying a value out of normal operating range. Onboard diagnostics monitor electrical modules and capture diagnostic faults, and trouble codes are stored and displayed on the instrument panel’s built-in LCD screen. The International DuraStar Hybrid can also be equipped with the OEM’s AWARE vehicle intelligence system to allow for real-time data collection, reporting and analysis. Visit www.internationaltrucks.com for more.

XL Hybrids Conversion Systems
A hybrid conversion that transforms new or existing Class 1 through 3 vehicles into hybrid electric units is being readied for sale in 2012 by XL Hybrids. Designed for cargo, utility and shuttle vans and pickup trucks, the system has been undergoing pilot trials with select customers. XL Hybrids adds an electric motor, a lithium-ion battery pack and control software to the vehicle without making significant modifications to the engine or transmission. The parallel hybrid system can be installed as a retrofit on existing vehicles through a network of installation partners or as an upfit onto a new vehicle before delivery from a dealer. Visit www.xlhybrids.com for more.

peterbilt-hybrid

Green Fleets

Around the Industry
The National Clean Fleets Partnership, a Department of Energy (DOE) initiative, has set its sights on helping companies reduce diesel and gasoline use in their fleets by incorporating electric vehicles, alternative fuels and other fuel-saving measures into their daily operations. Through the partnership, the DOE will assist in efforts to reduce fuel use and achieve greater efficiency and cost savings by offering specialized resources, technical expertise and support.

Part of the DOE Vehicle Technology Program’s “Clean Cities” initiative, the National Clean Fleets Partnership includes opportunities for technical assistance and collaboration, such as peer-to-peer information exchange, and access to expertise at DOE and national laboratories where related research and development initiatives are underway. Also possible is assistance in pursuing group purchasing so smaller companies realize the benefits of purchasing advanced technology vehicles.

The DOE has developed a wide range of technical tools to help companies navigate the world of alternative fuels and advanced vehicles. The collection includes cost calculators, interactive maps, customizable database searches, mobile applications and other vital information.

Utilimarc and CALSTART have joined forces to provide fleets with a range of valuable resources and experience about light- and medium-duty vehicles powered by alternative fuel. CALSTART, which is known for its Hybrid Truck Users Forum (HTUF), brings to bear its expertise to guide fleets in selecting and implementing new technology and measuring its benefits. Utilimarc’s benchmarking data plays a critical role in assessment, monitoring and ROI calculation, ensuring a reliable comparison of industry-specific metrics with an emphasis on tracking alternative fuel vehicles.

Regulations mandating environmental protection practices are requiring fleet managers to implement new programs. These rules, which cover a wide variety of topics, include the following:
• U.S. Environmental Protection Agency (EPA) rules covering hazardous wastes defined and regulated by the Resource Conservation and Recovery Act, known as RCRA (“Rick-Rah”), including recycling and pollution prevention options
• Federal underground storage tank (UST) regulations and state UST programs approved by the EPA that are allowed to operate in lieu of the federal program and may have more stringent regulations than the federal requirements
• Safe fuel-handling regulations designed to prevent accidental spills and overfills
• RCRA, Clean Water Act and Clean Air Act requirements that may pertain to vehicle painting
• Refrigeration service activities regulated under the Clean Air Act
• Regulatory requirements for pollutant discharge and storm water runoff systems
• Requirements for hazmat incident reporting

GreenTruck (www.greentruck.com), a consolidated source of information about environmental regulations, is provided by American Trucking Associations and the Transportation Environmental Resource Center. The site details EPA programs for oil spill prevention and response, and hazmat incident reporting. Also covered are federal and state underground storage tank (UST) regulations, safe fuel-handling regulations, hazardous waste definitions, refrigeration service activities regulated under the Clean Air Act and requirements that may pertain to vehicle painting. GreenTruck also provides details on the EPA’s National Environmental Performance Track program, which rewards companies that exceed minimum regulatory requirements and take extra steps to reduce and prevent pollution.

On the Road
Fleet managers continue to learn more about alternative fuel-powered vehicles. During the 2010 Electric Utility Fleet Managers Conference (EUFMC), three executives described their experiences.

Duke Energy has been operating groups of 2006- and 2009-model hybrid trucks, reported Mike Allison, director of fleet design and technical support. The hybrids and baseline vehicles in the fleet were fitted with data capture systems to compare operating information. “For the most closely matched vehicles, both driven approximately 22,000 miles,” he said, “we learned that the hybrid unit used 25 percent less fuel and accumulated 800 fewer engine hours. Overall, fuel economy was 6.83 mpg for the hybrid versus 5.60 mpg for the diesel-powered model.

“Initial acceptance by operators was also good,” Allison added, “and we found that savings were application-driven. Also, while we did have some performance complaints, those were corrected through software changes.”

Florida Power & Light also reported “strong user acceptance” for the initial 24 Class 6-7 hybrid trucks in its operation. At the time, the fleet had 36 months of service on its first hybrid units and more than 1 million miles of combined road service on the group of trucks. “At over 99 percent, availability of the hybrid trucks has been high,” said Claude Masters, manager, vehicle acquisition and fuel. “In addition, the hybrid trucks showed fuel savings of 32 to 47 percent [measured in gallons per hour].

“Factors affecting fuel economy include highway driving conditions and engine-off PTO operation,” Masters also reported. “Realizing efficiencies with hybrid vehicles comes from matching the equipment to the mission.”

Pacific Gas and Electric Company is also a user of alternative power trucks. “Making effective choices,” noted Dave Meisel, director, transportation services, “is about looking at the highest value proposition elements, and because fuel savings are very duty-cycle dependent, no one type of alternative fuel vehicle fits all applications. In addition, there are price and return-on-investment questions that need to be asked and answered because performance varies significantly between makes, models and manufacturers.”

Meisel also defined two other issues to address when considering alternative vehicles. Included were employee challenges, such as familiarity with the operation of the equipment and the availability of qualified technicians. Also to be considered are parts availability
and technical issues related to batteries and charging systems.

Today’s natural gas trucks are ready to handle utility tasks, said Dave Bryant, manager, vocational sales at Daimler Trucks North America (DTNA), during the 2010 EUFMC. DTNA, he noted, has put more than 2,000 natural gas units into service in a range of applications, including utility, municipal and construction fleets.

DTNA’s factory-installed natural gas solution for the Freightliner M2 112 platform features the Cummins Westport ISL G 8 engine. The five models offered in liquefied natural gas (LNG) or compressed natural gas (CNG) versions include 250, 260, 280, 300 and 320 HP options with peak torque from 660 to 1,000 lbs./ft. at 1,300 rpm. For its M2 natural gas models, the OEM offers CNG tanks in 60 diesel gallon equivalent (DGE) and 75 DGE configurations. Factory-installed LNG options include 119- and 147-gallon tanks, which equate to 65 and 86 DGE, respectively.

All Freightliner natural gas vehicles include a standard methane detection system. The system encompasses sensors mounted in the cab, engine compartment and outside the cab near the fuel tank to provide visual and audible warnings of fuel leaks. Freightliner and Cummins Westport also provide on-site fleet customer training, as well as engine and fuel system maintenance and troubleshooting services.

Bryant pointed out several benefits of natural gas engines beyond lower operating costs than diesel. “With the same rated speed as an ISL diesel, the ISL G provides 30 percent more torque at idle, and it is quieter,” he said. “Other advantages include a maintenance-free three-way catalyst and no need for additional emissions control devices, diesel particulate filter regeneration or ash cleaning.

“When you look at fuel choices, natural gas is a great choice to meet short-haul and vocational needs,” Bryant said. “It is less expensive than diesel fuel, and NG-powered engines have a lower cost of operation than their diesel counterparts.”

Liquid propane autogas, another viable alternative for fleet vehicles, took center stage at the 2011 National Truck Equipment Association’s Work Truck Show. There, ROUSH CleanTech announced its new 6.8-liter V10 propane autogas-powered Ford F-550 super duty chassis cab. The propane autogas fuel system will be available for 2012 and later models of the Ford F-450 and F-550 truck series, and is expected to ship beginning in October 2011.

The fuel system is currently in development and will be EPA and California Air Resources
Board (CARB) certified at launch. The system will be available as a Ford ship-through option for installation on new vehicles, or as a retrofit option for vehicles already in service.

While ROUSH CleanTech is still finalizing the details on tank capacity and options, the plan is to offer up to three tank configurations for the Ford F-450 and F-550 propane autogas fuel system – an in-bed tank and two under-bed tanks. The fuel tank choices will be able to be combined to conform to various body configurations and to meet the range requirements of customers. The system, equipped with a five-speed automatic transmission, will work on all cab and wheelbase configurations, as well as 4×2 or 4×4 vehicles.

“Going green is not just for light-duty vehicles anymore,” said Joe Thompson, president of ROUSH CleanTech. “Propane autogas offers so many benefits to fleets in terms of safety, economics, environmental soundness and convenience. There are thousands of refueling stations across the U.S., and many fleets are installing low-cost on-site refueling infrastructure to eliminate the need for off-site stations.”

Propane autogas burns cleaner than gasoline or diesel, with 20 percent less nitrogen oxide, up to 60 percent less carbon monoxide, 17 to 24 percent fewer greenhouse gas emissions and fewer particulate emissions when compared to gasoline. When compared to diesel fuel, the emissions reductions are even greater. Propane autogas also offers up to 40 percent reduction in fuel costs when compared to gasoline.

In the Shop
Southern California Edison (SCE) has been honored for green shop efforts at its Wildomar, Calif. facility, achieving Platinum certification under the Leadership in Energy and Environmental Design (LEED) program sponsored by the U.S. Green Building Council (USGBC). The USGBC process includes a green building rating system covering Sustainable Sites, Water Efficiency, Energy & Atmosphere, Materials & Resources, Indoor Environmental Quality and Innovation in Design.

During the 2010 EUFMC, James Kennedy, manager, presented details on SCE’s Greening Utility Fleet Garage Facilities activities. The Wildomar service center site is home to a
21,116-square-foot, two-story garage with six truck bays, a welding bay and a wash bay, along with an office building, an assembly space and a yard management warehouse.

“In the shop we focused on environmentally-sensitive planning, design and construction,”
Kennedy said. “For example, skylights and glass bay doors in the garage were placed to optimize the use of natural light. Also used were low volatile organic compound-emitting, nontoxic paints, coatings, adhesives, carpets and floor coverings to promote high indoor air quality. In addition, the building has an HVAC system with CO2 monitoring devices and HEPA filters to regulate fresh-air ventilation when indoor CO2 levels reach a predetermined threshold.”

Kennedy went on to say that the Wildomar service center is a model for new building construction at SCE. “We’re committed to environmental protection,” he stated. “Beyond meeting regulatory requirements, we’re developing and implementing programs and practices that improve air and water quality, reduce solid waste and conserve natural resources. In addition, we’re benefiting by reducing operating costs and by providing a healthier, more comfortable work environment for our employees.”

SCE also earned LEED credits for its green building education practices by providing public information on the sustainable features of the Wildomar facility. The utility has also been awarded credits for its green housekeeping program that promotes the use of nontoxic cleaning supplies, for achieving water savings through the use of high-efficiency plumbing and landscaping fixtures, and for the purchase of renewable energy credits to offset the facility’s energy usage.

SCE, one of the nation’s largest electric utilities, operates 1,900 medium-duty trucks and 3,000 passenger and light-duty vehicles, along with 1,000 heavy-duty units and 1,100 pieces of equipment. The fleet is maintained in 44 shops staffed by 246 technicians.

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